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PCB Design, Prototyping and Production
PCB Forum Prototyping PCB for Aftermarket Car HUD Display – Thermal and Noise Considerations?
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Prototyping PCB for Aftermarket Car HUD Display – Thermal and Noise Considerations?

ariajames_121
ariajames_121 3 months ago

Hi everyone, I'm working on an aftermarket Head-Up Display (HUD) system for vehicles, which taps into the OBD-II port and displays speed, RPM, and basic alerts on a transparent screen using a small projector. I'm currently prototyping the control PCB, which handles CAN communication, basic data filtering, and driving a compact display module. Since this will be installed on the dashboard area, I'm trying to factor in exposure to sunlight (heat), electrical noise from the vehicle, and the need for a compact layout. Has anyone here prototyped PCBs for in-car use, especially around noise filtering and thermal design? Any recommendations for layout techniques or materials at the prototyping stage would be a huge help.

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  • ahsrabrifat
    ahsrabrifat 3 months ago +2
    Designing PCBs for in-car environments should be done with sophistication because automotive environments are noisy . Ignition systems, alternators, and nearby electronics can throw a lot of EMI your way…
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  • ahsrabrifat
    0 ahsrabrifat 3 months ago

    Designing PCBs for in-car environments should be done with sophistication because automotive environments are noisy. Ignition systems, alternators, and nearby electronics can throw a lot of EMI your way. Use a robust CAN transceiver like TI's SN65HVD230, or NXP’s TJA1042 with enhanced ESD protection. Add common-mode chokes and TVS diodes on the CAN lines to suppress spikes and transients. Keep CAN traces short and tightly coupled.Add small LC or RC filters on power lines to all sensitive analog/digital sections. Use shielded connectors for OBD-II and interconnects to minimize EMI ingress.

    If this is the first time you're using an automotive PCB, this video may help you: https://www.youtube.com/watch?v=VKNWuQLxVVU

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  • ariajames_121
    0 ariajames_121 3 months ago in reply to ahsrabrifat

    Thanks for the helpful advice! I’ll definitely look into using robust CAN transceivers and adding common-mode chokes. I’ll also check out the video you recommended for more insights into automotive PCB design. Appreciate the tips on filtering and shielding!

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  • ariajames_121
    0 ariajames_121 3 months ago in reply to ahsrabrifat

    Thanks for the helpful advice! I’ll definitely look into using robust CAN transceivers and adding common-mode chokes. I’ll also check out the video you recommended for more insights into automotive PCB design. Appreciate the tips on filtering and shielding!

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