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Experimenting with Flyback Transformers
Blog Experimenting with Flyback Transformers - Winner's Announcement
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  • Author Author: rscasny
  • Date Created: 2 Feb 2024 8:08 PM Date Created
  • Views 5513 views
  • Likes 18 likes
  • Comments 30 comments
  • winners
  • EXPERIMENTING WITH FLYBACK TRANSFORMERS
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Experimenting with Flyback Transformers - Winner's Announcement

rscasny
rscasny
2 Feb 2024

What is Experimenting with Flyback Transformers?

Flyback transformers are used in switched-mode power supplies, converters, inverters, and much more. They are a unique device, They function as an isolated inductor, storing energy in every cycle. (A typical transformer does not store any energy since it transfers energy immediately from a source to its load. Experimenting with Flyback Transformers is an element14 community competition where the participants had the opportunity to experiment with Bourn's flyback transformers and compete for some great prizes.

The element14 Community would like to thank our sponsor, Bourns, for providing the flyback transformer kits and support.

imageGrand Prize: javagoza

Final - Magic Lightbox: Project Summary

The Magic Lightbox addresses a photography lighting challenge, specifically designed for small objects like electronic components. Comprising two opposing LED panels resembling softboxes, the setup enhances contrast for photographing such components. The system integrates a PID controller for closed-loop regulation, adjusting Proportional, Integral, and Derivative actions based on the difference between actual and desired states. A Pulse Width imageModulation (PWM) controller modifies the duty cycle, regulating energy storage in the flyback transformer.

The flyback converter provides DC to DC conversion with galvanic isolation, transferring energy from the primary coil to the load through an output capacitor acting as an energy pump. Judge noted: A very interesting project. Javagoza did an excellent job taking the reader through all the experiments that were carried out, and stuck to the theme of flyback transformers. A lot was achieved, and the circuit diagrams were appreciated. check out the experiments

image

Runner Up Prize: Anthocyanina

DC to DC Demystified - Summary - It Flies Back!

At the start of the challenge, I had just a bit of knowledge about flyback transformers and converters from briefly exploring them in class. But from the day I saw the imagechallenge announcement, it piqued my interest and my curiosity to research this fascinating subject. I also learned many new things thanks to my constant reading on the topic since day one, and thanks to the other challengers' blogs and their comments on mine that knowledge was expanded even further. Judge noted: A great blend of simulation and practical results, it provided technical understanding for readers. Excellent measurements diagrams and photos. Check out the experiments

imageThird Prize: Gough Lui

Flybacks from the Ground Up – Part 6 (Final): “… Landing is Mandatory”

Power conversion is a key part of modern electronics designs. Almost every low-power, low-cost, energy-efficient, compact, light-weight mains power adapter has a flyback imagetransformer in it. As a result, I decided to participate in this challenge as a complete novice, having never studied electromagnetics and having no design experience in this domain, to see whether I could build something “from the ground up” experimentally and detail the results. Judge noted: Very readable, and it was great to see the novel approach of inserting flyback transformers into existing circuits, to see how they would perform. It was excellent to see attention to the choke and PLC transformers too. It was clear that there wasn’t enough time to systematically go through flyback designs, but nevertheless Gough pulled it together. Check Out The Experiments

imageFinisher Prize: abhishek2018

Final Results Blog : Playing with Bourns 2.25-22 W Flyback Transformers

imageWith the flyback transformer kit, I planned many main tasks and experiments which would include a tutorial, 5 blogs, and software files. I ended my participation in this design challenge playing with common mode chokes and AC-DC flybacks. Judge Noted: To get to the final blog is a significant achievement for all contestants. He stuck closely to the subject of flyback transformers. The final blog needed some extra work. Great effort for sticking through the entire challenge! Check out the experiments


Other Participants

  • BigG
  • sunnyiut

We'd like to thank Don Bertke and Shabaz for judging the Experimenting with Flyback Transformers Challenge! Their input on the projects was invaluable to our final decisions.

Top Member: DAB
Don spent 35 years in the aerospace industry working on many advanced projects. His range of experience covers nearly every scientific field and most ranges of the electromagnetic spectrum. He has a very broad interest and knowledge in science with extensive analysis in image, multispectral and hyper-spectral analysis. He has also worked on a wide range of embedded computer applications, including integrated search and rescue systems.

Top Member: Shabaz
Shabaz has studied Electronics Engineering followed by Law, and worked primarily in the fields of radio communications (military), telecommunications (infrastructure used by phone companies), data networks, and information technology. He was originally involved in hardware design, followed by software engineering and technical marketing.

imageAbout the Sponsor
Bourns, Inc., is a leading manufacturer and supplier of position and speed sensors, circuit protection solutions, magnetic components, microelectronic modules, panel controls and resistive products. Headquartered in Riverside, California, USA, Bourns serves a broad range of markets, including automotive, industrial, consumer, communications, non-critical life support medical (low/medium risk), audio and various other market segments. Additional company and product information is available at www.bourns.com.

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Top Comments

  • rscasny
    rscasny over 2 years ago +2
    I want to thank everyone who participated or took an interest in this program. I think it was hard and I know there was a learning curve for most of the participants. The prizes we did not already have…
  • Jan Cumps
    Jan Cumps over 2 years ago in reply to Anthocyanina +1
    I've written a review of one of the bigger brothers: /search?q=*#serptag=mp720783&serpauthor=17018&serpsort=date%20asc baldengineer has an e14 Presents chapter about it too. I'm searching if I can…
  • DAB
    DAB over 2 years ago

    After reviewing some of the comments below, I would like to share some wisdom I received many years ago.

    When you create a conclusion or summary, assume that the people who decide the fate of your work will only read the summary.

    Therefore, make sure that you include enough detail to clearly explain the points you want to make about your work.

    If you take a good look at the winning posts for this contest you will see that they were well written with just enough detail to explain what they did and how they did it with emphasis on what they found during the contest.

    In my long career, I found that learning to communicate what I had done to people who were not necessarily well grounded in the technology was essential.

    You do not need to dazzle anyone with technical detail. What you need to do is explain complexity with simplicity.

    When I wrote my books on my physics theory, I used my artist wife as my sounding board. When she could understand what I wanted to say, I knew that I had brought the physics down to the correct level of simplicity.

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  • Gough Lui
    Gough Lui over 2 years ago

    Many thanks to  DAB and shabaz  for judging. It was no great surprise who were vying for the top two spots, as I had a relatively late start and this was the outcome I had very much expected. Nevertheless, I am extremely grateful to element14 and rscasny for the opportunity, and for awarding a 3rd-place prize this time around. That was completely unexpected and is a much appreciated gesture. I am most humbled to be awarded a prize at all! Thank you all.

    - Gough

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  • flyingbean
    flyingbean over 2 years ago

    Congratulations to all participants. It is a great subject for experiments.

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  • kmikemoo
    kmikemoo over 2 years ago

    Congratulations to the winners and all who participated.  This one seemed to take "challenge" to a new level - at least in my mind.

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  • BigG
    BigG over 2 years ago

    Congratulations to all the winners, and finishers. That was some accomplishment. Well deserved for sure.

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