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Engagement
  • Author Author: three-phase
  • Date Created: 2 Nov 2019 12:16 PM Date Created
  • Views 812 views
  • Likes 11 likes
  • Comments 10 comments
  • 2738
  • rework station
  • smd
  • 2738+
  • soldering iron
  • aoyue
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Recommended

Enhancing my soldering station

three-phase
three-phase
2 Nov 2019

For years I have had an Aoyue 2738 rework station as my main soldering station. It has always been the standard basic kit and has served me well. The soldering iron stand is starting to look a little tired and recently the iron has been cutting out. A little wiggle of the tip and it starts to work again.

 

I have only the one conical tip, that I use for everything and have struggled soldering devices connected into ground planes on some of my projects. I don't think the conical tip can transfer enough heat quickly, I do struggle using it with solder wick as well.

 

The heat gun is fine, although it tends to spend most of its time heating heat shrink tubing than any SMD work.

 

image

 

image

 

Luckily enough, it still appears to be a current model and I was able to purchase some spares for it from a UK supplier.

 

I was unsure if it was the tip holder or the tip itself that was causing the error with the soldering iron, so I decided to purchase a new holder along with a few different tips to start with. To go along with this I ordered a new stand, that comes with the wire style tip cleaner as well as a sponge.

 

image

 

image

 

I ordered a replacement 0.5mm conical tip to match the existing tip and then 1.6, 2.4 and 4mm chisel tips to help with soldering on the larger pads and ground planes.

 

image

 

The stand came in parts, but didn't take long to assemble, needing just a box spanner, Philips screwdriver and right angled Philips screwdriver to put it together. Although I still don't know what the small metal bracket and screw set supplied in the tip cleaner are for.

 

image

 

image

 

The old stand was aluminium based, quite light and a little more compact than the new one. The solder reel sat at the back and fed underneath the stand through a hole which I did like about it. In contrast the new stand is steel and much heavier, the solder reel now sits to the side and so the stand has a larger footprint.

 

Whilst the parts ordered were those recommended by the supplier for my model, the old and new handles and tips are different. The old handle would not fit in the new stand and the new handle does not fit in the old stand, so I am glad I ordered a complete set. The new tips are different to the old ones. The old tip has two contact rings at the top and the new one has three. Whilst the tips appear to physically fit in either handle, I am not sure if they are electrically compatible, and didn't feel like trying it out either.

 

image

 

I also decided to treat myself to a pair of tweezers and compatible stand to help with the removal of SMD components that I struggle to do.

 

imageimage

 

Hopefully, this will help me out with my soldering and shouldn't need any upgrades for a while.

 

image

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Top Comments

  • jw0752
    jw0752 over 4 years ago +6
    Hi Donald, Retro fitting and repairing a quality piece of equipment is a good idea. Now you are back in business with an old friend. Thanks for sharing. John
  • dubbie
    dubbie over 4 years ago +6
    A nice soldering kit. Puts mine to shame, just an Antex 25 Watt. When I retired I decided to get a new soldering iron as my previous Antex 15 Watt bought nearly 50 years ago and I think and it was just…
  • shabaz
    shabaz over 4 years ago +5
    Hi Donald, Nice upgrade : ) And very cool that your station has the tube for getting rid of the solder fumes!
  • ajcc
    ajcc over 4 years ago

    Nice upgrade and a nice write up! Thanks for sharing this image

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  • three-phase
    three-phase over 4 years ago in reply to shabaz

    Many thanks Shabaz,

     

    That was one of the features that attracted me to the unit in the first place. There is a little replaceable filter in the screw connector that connects the pipe to the main unit.

     

    I also noted that with the new tip and handle setup, the pickup tube is much closer to the tip than the old one is. I presume this will improve fume removal but not sure if it will get in the way when soldering. Time will tell.

     

    Kind regards.

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  • three-phase
    three-phase over 4 years ago in reply to jw0752

    Many thanks John.

     

    It has been a trusty piece of equipment over the years, so I feel it is much better to breath new life into it instead of looking for something new.

     

    Kind regards.

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  • shabaz
    shabaz over 4 years ago

    Hi Donald,

     

    Nice upgrade : )

    And very cool that your station has the tube for getting rid of the solder fumes!

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  • jw0752
    jw0752 over 4 years ago

    Hi Donald,

     

    Retro fitting and repairing a quality piece of equipment is a good idea. Now you are back in business with an old friend. Thanks for sharing.

     

    John

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