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Experimenting with Supercapacitors
Blog Supercapacitors - are there charging ICs for Makers?
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  • Author Author: deimosmuc
  • Date Created: 19 Sep 2023 8:30 PM Date Created
  • Views 2221 views
  • Likes 6 likes
  • Comments 4 comments
  • adi
  • analog devices
  • texas instruments
  • mps
  • Easy to Solder
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Supercapacitors - are there charging ICs for Makers?

deimosmuc
deimosmuc
19 Sep 2023

For this contest, I looked around the market and considered the charging ICs for supercapacitors. There are a lot of different charge ICs, but most of them have a significant disadvantage: they are not so easy to solder with a (slightly advanced) home soldering iron system.

Excursus: Why do I need a charge IC?

Here is a look into an application note from TI that helps us answer the question:
"Most super capacitors (supercaps) can be discharged down to 0 V and recharged to their maximum voltage with the manufacturer recommended charge current. A simple voltage regulating LED driver with constant current, usually regulated by sensing a low side, series current sense resistor, then a voltage clamp can be used to charge a super capacitor. However, using a dedicated charging IC that provides both output voltage and current regulation, as well as input power regulation, temperature sensing, thermal regulation and other safety features allows for more precise and safer charging. Also, there is no series sense resistor creating an undesirable voltage drop, especially during discharge."
(Source: https://www.ti.com/lit/an/sluaao7/sluaao7.pdf?ts=1695069242279&ref_url=https%253A%252F%252Fsearch.yahoo.com%252F )

About the charging ICs

Analog Devices:

A look at ADI's Supercapacitor Chargers page shows that, with one exception, we don't actually find any components here that are easy to solder.
https://www.analog.com/en/parametricsearch/11413#/

Here you can find many QFN or DFN packages. With MSOP there is usually an EPad under the component. So for me, there is unfortunately nothing here.

Texas Instruments:

At TI it looks unfortunately not so much better: https://www.ti.com/power-management/battery-management/charger-ics/products.html#338=SuperCap&sort=338;asc& 
Here you can find only xQFN, WSON and VSON packages. This requires a solder paste stencil and a reflow oven. This is again too much work for me.

e-peas

I also found charge ICs at the company e-peas, which combine the connection of solar cells and ultra caps. Unfortunately, the packages are not very maker-friendly. For example, the ARM10330 https://e-peas.com/product/aem10330/ device has a QFN40 package, which again requires a solder paste stencil and a reflow oven.
If the soldering problem could be solved, I would like to design-in this device.

MPS

My second favourite is the very interesting load IC is the MP5493 from MPS (https://www.monolithicpower.com/en/mp5493.html ). It has a reasonably well-solderable TSOT23-8 package. But now comes a but: so the datasheet hides behind a login, which is only accessible for professional users. Furthermore, the datasheet is still in a rather early state and leaves some circuit points open. Therefore, this component is unfortunately out of the question for Maker.

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Top Comments

  • michaelkellett
    michaelkellett over 2 years ago +2
    If you are making your own boards it isn't that hard to solder MSOP or QFN packages with a centre pad underneath. Design a hole in the pcb under the centre pad , at least 1mm diameter but bigger if you…
  • baldengineer
    baldengineer over 2 years ago +1
    Mikroe sells the UPS Click. It has a Linear Tech/Analog LTC3225 charger IC. https://www.mikroe.com/ups-click The form factor fits their "Click" boards, but it is very easy to either breadboard or Arduino…
  • baldengineer
    baldengineer over 2 years ago in reply to michaelkellett

    That is an interesting technique! I am going to give it a try on my next design with a QFN and pad.

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  • redcharly
    redcharly over 2 years ago

    Very interesting!  Thanks

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  • michaelkellett
    michaelkellett over 2 years ago

    If you are making your own boards it isn't that hard to solder MSOP or QFN packages with a centre pad underneath.

    Design a hole in the pcb  under the centre pad , at least 1mm diameter but bigger if you can.

    If MSOP solder the part on in the usual way by hand (fine point on iron, lots of flux, very thin solder wire helps.

    If QFN apply solder paste to the outside pads with a pin, put some on the centre pad if you like. Reflow on a hotplate (cheap will do - just lift the pcb off as soon as the solder flows.) You may well need to touch up the outer pads with flux, more solder or maybe remove shorts with a small size of solder wick.

    In either case you can now check and or solder the bottom pad through the hole. If soldering use an iron with a larger bit and wire solder.

    (design the board with thermal breaks around the the centre hole - else you'll struggle to get it hot.)

    I've used a variation of this process on Altera FPGAs in 144 pin TQFP with a huge centre pad. I used 16 holes in it.

    Hope this helps - it's not exactly fun but can be useful.

    MK

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  • baldengineer
    baldengineer over 2 years ago

    Mikroe sells the UPS Click. It has a Linear Tech/Analog LTC3225 charger IC.

    https://www.mikroe.com/ups-click

    The form factor fits their "Click" boards, but it is very easy to either breadboard or Arduino-stick to them. (I used it in the Workbench Wednesdays video on energy harvesting with supercapacitors.)

    It is very easy to use, but it does cost about 25 USD. But hey, it also comes with two cells pre-soldered for you! Slight smile

    That said, I've found hot air soldering QFN with low-temp solder works out pretty well, even if it has a ground pad.

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