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In the Air Design Challenge
Blog AirMobile - 29 - Mounting the sensor
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  • Author Author: amgalbu
  • Date Created: 19 Feb 2015 2:07 PM Date Created
  • Views 1296 views
  • Likes 2 likes
  • Comments 8 comments
  • iot_distributed
  • in_the_air
  • radiator
  • peltier
  • installation
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AirMobile - 29 - Mounting the sensor

amgalbu
amgalbu
19 Feb 2015

The crucial moment has come: it's time to install the board in a real car

Here is the sensor mounted in the car

 

image

image

 

image

 

The case is fixed to the bodyshell by means of plastic strips. The cell is kept in contact with the radiator using a spring bolt to an existing shell screw...

Installation does not look very professional, but I accumulated so may delays due to hardware problems I has not enough time to study a better way to install sensor on car

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Top Comments

  • gadget.iom
    gadget.iom over 10 years ago +1
    Nice work. Looking good. A couple of minor aesthetic improvements would be to simply replace the tie-wraps with black ones, and perhaps use place insulating tape. But it's functionality that counts. Looking…
  • DAB
    DAB over 10 years ago +1
    A functional engineering fix is its own reward. DAB
  • mcb1
    mcb1 over 10 years ago +1
    ambrogio The most common way to safely mount things to the radiator or condenser is to use plastic clips that pass through the cooling fins. You need a piece of rubber between to stop the surfaces rubbing…
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  • mcb1
    mcb1 over 10 years ago

    ambrogio

     

    The most common way to safely mount things to the radiator or condenser is to use plastic clips that pass through the cooling fins.

    You need a piece of rubber between to stop the surfaces rubbing and wearing out either.

     

    The easiest thing to look for is mounting clips for a Transmission Cooler.

    http://www.jegs.com/i/JEGS-Performance-Products/555/53500/10002/-1

    http://www.ebay.com/itm/Electric-Fan-Mounting-Kit-Oil-Cooler-Transmission-Cooler-Radiator-Tie-Straps-/171151521155

     

    The hottest part of the radiator is the top, so you should aim for close to the inlet pipe.

     

     

    You should be able to fashion a bracket from one of the various mounts on the radiator support panel for you air box.

    Some vibration protection (rubber supports) would help with its life, as a car is an incredibly harse environment vibration wise.

     

     

    Mark

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  • mcb1
    mcb1 over 10 years ago

    ambrogio

     

    The most common way to safely mount things to the radiator or condenser is to use plastic clips that pass through the cooling fins.

    You need a piece of rubber between to stop the surfaces rubbing and wearing out either.

     

    The easiest thing to look for is mounting clips for a Transmission Cooler.

    http://www.jegs.com/i/JEGS-Performance-Products/555/53500/10002/-1

    http://www.ebay.com/itm/Electric-Fan-Mounting-Kit-Oil-Cooler-Transmission-Cooler-Radiator-Tie-Straps-/171151521155

     

    The hottest part of the radiator is the top, so you should aim for close to the inlet pipe.

     

     

    You should be able to fashion a bracket from one of the various mounts on the radiator support panel for you air box.

    Some vibration protection (rubber supports) would help with its life, as a car is an incredibly harse environment vibration wise.

     

     

    Mark

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  • amgalbu
    amgalbu over 10 years ago in reply to mcb1

    Thanks mcb1

    That a very interesting advice.

    For sure I'm a little concerned about the way I fixed the Peltier cell and for sure I will not make off-road tests image

    I will see if I can get one of those kits tomorrow... but... is there any way to damage the radiator by passing the plastic clips through the cooling fins? Unfortunately all the pipes facing the front of the car were enclosed in a plastic carter, so they were not easily accessible I did not want the removal of a carter to bring to catastrophic failures...

     

    Anyway, thanks you again for you suggestions

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  • mcb1
    mcb1 over 10 years ago in reply to amgalbu

    is there any way to damage the radiator by passing the plastic clips through the cooling fins?

    The important part of the radiator is the tubes which contain the hot water.

    The fins in between provide the surface area for the air to act on drawing away the heat.

     

    The clips generally pass through the fins and don't really damage them, expecially on older designed radiators.

    You may need to be careful about how you mount it to ensure you get the heat transfer you want.

     

    The peiter device will tend to block airflow no matter what side its mounted on.

     

    For a permanent solution I suggest a custom item that provides a flat metal surface, added into the top hose would improve both the peiter and radiator air flow.

    (maybe an addition to your list)

     

    Mark.

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  • amgalbu
    amgalbu over 10 years ago in reply to mcb1

    Hi mcb1

    I agree the best choice would be to place the cell horizontal on the top of radiator or the hose, but there was a plastic cover there and my priority in this moment in time is not to damage anything in the car. A better mounting solution is for sure an item to put in my to-do list

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  • mcb1
    mcb1 over 10 years ago in reply to amgalbu

    ambrogio

    Time is of the essence in the challenge so the current solution will work.

     

    Mark

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