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Smarter Life
Blog Post 11: Smarter Life Challenge: Oven Control with PSOC 4
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  • Author Author: malamitra
  • Date Created: 15 Jan 2014 4:09 PM Date Created
  • Views 716 views
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Post 11: Smarter Life Challenge: Oven Control with PSOC 4

malamitra
malamitra
15 Jan 2014

Topic: Electronic component purchase, testing and interfacing


Yesterday my whole day was spent on S P Road, Bangalore for component and accessories purchase. After spending 3 days for purchase I could get the bare minimum. I am using LM35 for temperature sensing, IRF830 MOSFET for current control of the heater. LF356 op-amp for scale changing of MOSFET gate input voltage. The DAC is giving the analog voltage of 0 to 3.41 volt. The threshold of MOSFET varies from 2 to 4 volts according to data-sheet. The op-amp should do a scale change so that the mid-value i.e zero error, should be scaled to threshold voltage.


I could not get any heating coil. I thought of buying nichrome wire and winding it to make a coil. In one shop, I found different types of bare wires, one looked like nichrome. But the shopkeeper refused to sell it to me. When he came to know the purpose of my purchase he thought that, I might meet with an accident and burn myself. I bought a heater from another shop but the coil cannot be used. It has a strange type of insulation it cannot be cut into pieces. To show the PID operation, now I am using an electric bulb. The heating / cooling rate is very slow. It is designed like that. Whereas, this project needs a set-up with very fast heating and cooling. But I am helpless. I am not finding any other alternative.


Today, I did the component testing. LM35 temperature sensor testing and calibration is yet to be done. Following figure shows the box heated up with a bulb. A digital thermometer to check the temperature. Components on the bread-board for testing.



image


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  • vsluiter
    vsluiter over 11 years ago in reply to DAB

    Or a hair dryer! There's tons of heat-wire in there, waiting to be ripped out!

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  • DAB
    DAB over 11 years ago in reply to malamitra

    Hi Mala,

     

    Can you by an old fashioned hot plate or coffee warmer?  You might be able to modify it for your use.

     

    DAB

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  • malamitra
    malamitra over 11 years ago in reply to Kilohercas

    Thanks DAB and Linas for your comments. Now I am struck with the  heating coil. Farnel does not keep heating coil. Right? I have spotted heating coil wire. But the shop-keeper refused to sell it to me. They are very scared that, with my designed oven I'll roast myself.

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  • Kilohercas
    Kilohercas over 11 years ago in reply to DAB

    i live in capital, fpga/dsp/mcu (exept old pic and avr)/adc/dac and other chips are non existent. i must buy them from farnel/mouser/ebay and wait at least 5days to get it.
    Thats why you need to spend time to get parts early, create large part stock (0805 1206 0603 0402 smd kits) and so one. is is not that expensive

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  • DAB
    DAB over 11 years ago

    I can sympathize with your component problems.

    I grew up in a very small town (about 100 people) and just about everything we needed had to wait until we when to a big town (about 10,000) to find what we needed.

    The good side of that problem is that you get really resourceful at making/substituting components to make things work.

    I hope you can get your project working.

     

    DAB

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