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Blog Smart solder reflow oven
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  • Author Author: Kilohercas
  • Date Created: 26 Jan 2014 2:34 PM Date Created
  • Views 1014 views
  • Likes 1 like
  • Comments 3 comments
  • smarter_life
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Smart solder reflow oven

Kilohercas
Kilohercas
26 Jan 2014

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  • Kilohercas
    Kilohercas over 11 years ago in reply to DAB

    what i going to do is to use 2 or 3 profiles.
    One is preheating, it will go to below 5C of setpont (since i know that i will get 5C overshoot when running full power), than steady level profile, and for cooling would be same as steady level, since it is easy to hold temperature when it's falling than it's rising.
    now i am getting 0.1C undershoot and 0.5C overshoot at steady profile, goal is to get zero overshoot since i have pwm control with 15b resolution (1KHz pwm frequency, and no heat on power electronics )

     

    Thermocouple is glued to small pcb, and i will use two different size pcb ( one with 2x2cm, second 4x4cm, and by knowing pcb size i will adjust temperature to get as close as possible to real board temperature, since if i have two different size, i can do approximation of curve with 2 points by saying that relationship is linear, since T is function of s (area) T=C*s )

     

    And even at this PI level, painting function (1pixel/degree) due to float to integer conversion error is painting same line as setpoint image

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  • DAB
    DAB over 11 years ago

    Hi Linas,

    You might want to start a finer temperature adjustment when you get within 10 degrees C of your goal.

    If you reduce the rate of power you can ease into the correct temperature without the overshoot.

     

    DAB

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  • Kilohercas
    Kilohercas over 11 years ago

    without any PID loop tuning, i get 5C initial overshoot, and after that it holds temperature at +2C overshoot and 0.2C undershoot of setpoint.
    I will use inverted exponential function to throttledown  pwm when in gets closer to setpoint

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    while(1)

    {

        Delay(0xFFF);

        temperatura=(ADC_SAR_2_GetResult16()*2.0480f)/(0.005f*4096.0f);

        stabilizavimas+=(150-temperatura)*10;

        if(stabilizavimas<0)

        {

            stabilizavimas=100;

        }

        if(stabilizavimas>32767)

        {

            stabilizavimas=32767.0f;

        }

        TEMP_PWM_WriteCompare((int)(stabilizavimas));

    }

     

    yes, it is only PI

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