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Safe and Sound
Blog Safe and Sound - Winter Survival Suit Post #2
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  • Author Author: dwinhold
  • Date Created: 26 Feb 2017 11:28 PM Date Created
  • Views 365 views
  • Likes 4 likes
  • Comments 2 comments
  • carbon fiber
  • safe & sound
  • dwinhold
  • challenge
  • winter survival suit
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Safe and Sound - Winter Survival Suit Post #2

dwinhold
dwinhold
26 Feb 2017

In this posting I will show how the heating will work.

 

I haven't received the Carbon Fiber (It has been shipped from Russia) so this will be my backup. I have taken apart a 12v heated seat cushion for the element wire. Below are photos of how I set it up and used 4 C-cell batteries to supply the power (C-cell batteries are bulky so they won't be used in the suit. I used 12 feet of heating element (A lot longer then what I will be using in the suit). From the start temperature to full temperature it took 3.5 minutes, this time will be cut down when I shorten the length for the element. I ran this test in the basement which was fairly cool (18 deg C/65 deg F), the wire was (20 deg C/68 deg F) when I started the test. As you can see in the photos the temperature topped out at (41 deg C/108 deg F). Once at full temperature it took 2 minutes to cool down, this is once I covered it up with a towel to simulate clothing. I understand that carbon fiber reaches temperature within 20 seconds, this will be what I want in order for the suit to work effectively.

 

image

4 C-cell batteries to power the test

 

image

The heating element wire (The white wire). I wrapped it in tape so I could insert the thermometer

 

image

All set up for the test

 

image

Start temperature

 

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45 second mark

 

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2 min 15 second mark

 

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3 minute mark, almost to temperature

 

image

Up to temperature, this did take longer then I expected, but it was 12 feet of element.

 

 

I have also been working with Texas Instruments Code Composer to start programming the MSP432P401R. This will hopefully be ready for running trial code when the hardware is received!!

 

Dale Winhold

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Top Comments

  • DAB
    DAB over 8 years ago +1
    I assume that you are going to provide some sort of dissipative connection for the heater. I would worry that at 108F that you could burn unprotected skin. DAB
  • dwinhold
    dwinhold over 8 years ago in reply to DAB

    Hi DAB

     

    Thank you for your reply. I will be having connectors for quick disconnect to each of the heating elements for safety (in an easy access place). The heating element will be on the outside of the suit so it won't be in direct contact of the skin. The suit will be in 3 layers, the inner layer (Thermal underwear), then the heating elements and wiring and finally the outer shell (Snow suit).

     

    I am glad you brought this up, I will blog in detail how this will all go together since we are waiting for the kit to arrive.

     

    I appreciate any help or ideas!!

     

    Thank you again

     

    Dale W

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  • DAB
    DAB over 8 years ago

    I assume that you are going to provide some sort of dissipative connection for the heater.

     

    I would worry that at 108F that you could burn unprotected skin.

     

    DAB

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