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Off-Grid MakerShop Project - Water Tank Monitoring System
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  • Author Author: KalebTheMaker
  • Date Created: 18 Feb 2023 8:59 PM Date Created
  • Views 13252 views
  • Likes 12 likes
  • Comments 58 comments
  • micro-hydro
  • sensors
  • homestead
  • water
  • solar
  • automation
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Project - Water Tank Monitoring System

KalebTheMaker
KalebTheMaker
18 Feb 2023

Hi all,

On Bonesnapper Ridge, I have a fairly large system for storing water and I would like to monitor the entire system. This topic started to take off on another thread, so I thought I would make a new post to keep it all in one place and give a little more background.

Wells

There are multiple wells on the property, but I am focused on three of them. These are "horizontal wells" or tapped springs. They are drilled horizontally into the side of the hill and are gravity fed to a set of tanks at the bottom of the property. These wells flow 24/7 365 days a year. The wells flow into the tanks, and then there are overflow pipes that overflow into a culvert. As I said, 24/7. Maybe I could install very small turbines on these to generate a little bit of power?

Tanks

There are two main tank sites on the property. There are three ~2500 gallon tanks at the well site which is at the lower elevation of the property. There are three more ~2500 gallon tanks at the highest elevation of the property. There is also one 2500 gallon tank right in between these two sets of tanks in the middle of the elevation. The bottom tanks are plumbed all the way up to the top tanks and flows through that middle tank. Note: The lower tanks are 100% full until I pump, then it takes about 8 hours to fill up what I pumped out.

Pumping

To get water from the lower tanks to the upper tanks that feed the house/shop, currently, I have to drive down to the lower tanks and fire up a gas-powered honda water pump (currently broken... yay another project!). On a full tank of gas, this can pump something like 1800 gallons. So I would have to pump several tanks of gas worth to fill up the upper tanks. I have to open and close a few valves manually in this process.

Water Usage

I am surprised at how little water I have been using. I don't have laundry up here yet, so that will add a bit, but as of now, it's quite low. Last time I pumped I marked it on the upper tank before I pumped, and then I marked it off after the pump. That's where I came up with the approximate 1800 gallons on a tank of gas. It has been a few months since I have pumped water, and there is still plenty in the upper tanks.

Sensor Data & System Design

My goal at the end of a few projects is to have sensors in each of the tanks ( seven tanks ) and report that back to MQTT or an InfluxDB database here at the house. Build a solar or hydro-powered pumping system at the bottom tanks, so that when the top tanks get below a certain threshold, the pump will automatically turn on and pump water until a threshold is met. 

What data do I need out of the tank sensors?

The nerd in me wants it down to the gallon. But that's going to be more difficult to achieve, and in the system design, I don't really need that. I can probably get away with down to the 100 or 1000 gallon. The resolution will determine how often I pump, and the design of the pump system will also be a factor in how often I can pump. for example, if the pump and battery can pump 100 gallons on a full charge, then I have to know how long it takes to gain a full charge on the battery using either solar or hydro. Then I can set my thresholds in the system for how often to pump. I'll probably end up looking at the state of charge of the pump batteries and determining if it can pump as well.

Maybe for now, I will have to settle for somewhere in the middle and have a minimum resolution of 500 gallons. If it's lower than that great, if it's higher? Well, I will just have to deal with it. 

The order of execution

I want to get the sensors built first, and then the rest of the monitoring system and the pumping system will come at a later date. I would like to get all of it done this summer, but there is a LOT to do here and it's not critical. But the senors are critical to my data-hungry brain, and sore legs from hiking up the hill to check water levels. 

I would love to hear your feedback on this! Some of this topic has been discussed on the thread below, so please check that out. 

/challenges-projects/element14-presents/b/off-grid-makershop/posts/off-grid-maker-shop-general-update

I will add some pictures first thing tomorrow to this post. I'm in a rush to get out of this house this morning. 

Well and Tank Pictures:

Upper Tanks

image

Lower Tanks  

image

Primary Well

image

Secondary Well

image

Tertiary Well

image

The second and third wells are tied together, they do not have as much output as the primary well. 

Elevation Data

Site Elevation (m) Elevation (ft) Barometric Pressure (mb)
House 672.7 2207 1019
Upper Tanks 698 2290 1016
Middle Tank 646.8 2122 1022
Primary Solar Site 628.5 2062 1024
Lower Tanks 622.7 2043 1026
Primary Well 620.6 2055 1025
Secondary Well 00 626.4 2066 1024
Secondary Well 01 630.6 2069 (eyeballed) 1024

NOTE: Updated for the third time. 

For this data I took my Garmin 64s out with barometric pressure turned on. When I got the area the elevation would fluctuate wildly starting low, then gradually going up until it stabilized. This took about three minutes. I waited at each site for appx three minutes until it stabilized. I recorded the barometric pressure for Dave. 

However, The difference between the "Primary Solar Site" and "Lower Tanks" being ~6' does not seem right. The road from the solar site to the wells and tanks goes downhill for quite a ways, then up just a little. There is no line of sight, and I could be deceived, but I really do not think so.  "Lower Tanks" to "Primary Well" seems off as well, data shows ~12', but I think it's more like 5-8'. 

Thanks!

-Kaleb

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  • KalebTheMaker
    KalebTheMaker over 3 years ago in reply to beacon_dave

    The middle tank is the same as the other tanks. But it does have a float valve in it. When water is pumped from the lower tanks it goes directly to the middle tank. If the middle tank is not full, the float valve is open and water flows into the middle tank. If the tank is full and the float valve is closed, it gets routed to the upper tanks. 

    And yes, some motorized valves will most likely need to be used. The previous owner of the property showed me how to open valves for pumping, and at the middle tank while the pump is still running, I am supposed to shut off a valve at the output to the upper tanks so that the water does not flow back downhill and just sits in the pipe. A better solution would probably be to add a motorized valve at the house landing so the water stops there. That would save a hundred vertical feet of water in a pipe. Not sure that is necessary, but ill have power up here for the valve.

    The tanks are these, maybe not same brand, but they look exactly like this. 
    https://www.bayteccontainers.com/2500-gallon-water-storage-tank.html

    95" tall and 96" in diameter. There is an input at the top of the tank, and an output at the bottom. I believe they are 1 1/2" threaded for PVC. Also a pretty large opening at the top for inspection and such. Could probably get someone through the opening if it was really needed. 

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  • KalebTheMaker
    KalebTheMaker over 3 years ago in reply to beacon_dave

    Thanks for that info, I need 7 or 8 of them (there is another tank that is manually filled by changing some valves), so I need to keep the cost down. I could aggregate the sensor on the output of a group of tanks, but my data craving wants to try to get individual tanks. 

    I've used these for air before, they say they are water-rated as well. I wonder if something like this would work.

    https://www.amazon.com/Pressure-Transducer-Sender-Sensor-Stainless/dp/B074QNVTT7

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  • KalebTheMaker
    KalebTheMaker over 3 years ago in reply to beacon_dave

    I have looked at it, but I still need to do the math to see if it could pump the distance and height that I need. I dont have an accurate elevation on the bottom tanks, middle, house and upper tanks. Ill go out with GPS this weekend and get that data. 

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  • KalebTheMaker
    KalebTheMaker over 3 years ago in reply to beacon_dave

    That is a great short term solution. Ill be doing some plumbing here next week, maybe Ill just install one so I have some idea without hiking up the hill.

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  • bidrohini
    bidrohini over 3 years ago

    Is there any video of this water tank monitoring system?

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