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  • stepper_motors
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Related

CNC power calculation confusion

fuzion_reaktor
fuzion_reaktor over 9 years ago

Hello, my name is Peter. I'm building a CNC machine and when calculating power requirements online I've gotten some very different numbers from different websites. I was wondering if someone could help me clear this up?

 

I'm running 4 nema 23 270 oz/in 3v, 3a, 3.5mH inductance motors (Wantmotor 57BYHG627)

My stepper drivers are tb6600 0.2-5a drivers from ebay.

And I've got up to two 400w 48v power supplies for the motors (or a 24v 21amp supply) (everything else has a large 12v plug from an old laptop).

 

Would just one power supply be enough? Could I pass with even less wattage? I'm getting answers online anywhere from 9W/motor to 800W total system power. I'm very confused.

 

thank you for your help and have a nice day.

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  • majorkuso
    majorkuso over 9 years ago

    the motors are 9 watts each I am assuming peak but most likely constantly running or continuous. S 4 x 9 =  36 watts just for the motors your logics will be less depending on the complexity.

    An 800 watt power supply will deliver more than enough. are you running your milling tool from the psu too, or is it powered itself like ben's dewalt is from the wall outlet? if it is from the psu you will need to make sure the power supply

    can handle the voltage and current. What I would do is add all of your wattage up then go 10 to 25 percent above if everything is from the same psu. For instance if your motors are 36 watts total and the spindle is 300w and the logics are 20w then my total is 356watts I would most likely choose a 400watt power supply to handle the start or surge current.

     

    the 400watt should work, my concern is does the controller step down the voltage for the stepper?

    trying to find the input voltage for the stepper controllers.

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  • fuzion_reaktor
    fuzion_reaktor over 9 years ago in reply to majorkuso

    the stepper drivers can take up to 50 volts.

     

    for now its just the motors and logic. So that'll be 60 watts total...I think I can forgo my 400w supply and stick with my 100w 12v wall wart.

     

    Thanks.

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  • fuzion_reaktor
    fuzion_reaktor over 9 years ago in reply to majorkuso

    just another quick question but would phone or cat5 cable be good for 9-10w at 3v 3a? I've got a lot of both waiting for something to do with them.

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  • majorkuso
    majorkuso over 9 years ago in reply to fuzion_reaktor

    I would recommend heavier wire in case you ever upgrade the motors. the 24 should be able to take it but going to an 18 - 22 should give you some head room at 3 amps you will cause the wires to warm up also length plays an important role too. how long are your cables going to be?

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  • majorkuso
    majorkuso over 9 years ago in reply to fuzion_reaktor

    If I am not mistaken that would be power transmission so I would step it down to 13 to 16 gauge to have headroom.

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  • majorkuso
    majorkuso over 9 years ago in reply to majorkuso

    If you have some old pc power supplies you may be able to run those if they are long enough.

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  • fuzion_reaktor
    fuzion_reaktor over 9 years ago in reply to majorkuso

    I've got an old pc power supply but I'll be using a 12v brick since it's a bit easier and I've used them before.  The motors themselves have about 21 gauge wire leads on them. I've going to go for,as you said, 13-16 depending on what I can find, or maybe double/triple/quadruple up some phone cable (I might have enough to do that). Wire lengths will be under 7m at the longest, probably 3m average.

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  • majorkuso
    majorkuso over 9 years ago in reply to fuzion_reaktor

    paralleling the wire would not hurt it would decrease the voltage drop across it and enable higher current carrying capacity. so that should work for you.

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