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Documents Replacing MLCCs with Polymer Capacitors -- The Learning Circuit 42
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  • Author Author: tariq.ahmad
  • Date Created: 25 Dec 2018 3:15 AM Date Created
  • Last Updated Last Updated: 27 Feb 2019 8:24 AM
  • Views 3088 views
  • Likes 8 likes
  • Comments 7 comments
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Replacing MLCCs with Polymer Capacitors -- The Learning Circuit 42

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Replacing MLCCs with Polymer Capacitors

The Learning Circuit | element14 presents |  Project Videos

 

 

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Polymer capacitors offer low ESR and high capacitance in a small package. See what happens when a tantalum polymer replaces an MLCC in a DC-to-DC converter. Or, check the result of replacing a traditional electrolytic capacitor with an aluminum polymer. For fun, James shows measurements on a modern switching power supply and goes back to a classic 8-bit favorite, the Commodore 64.

 

 

Take the Polymer Capacitor Quiz

Learn more about Passive Components

Join the Experimenting with Polymer Capacitor Competition

 

Supplemental  Content:

 

  • The Learning Circuit 40: Learning About Polymer Capacitors
  • Measurements from replacing MLCCs with Polymer capacitors (TLC #42 Extra)
  • Why does this C64 electrolytic capacitor have AC applied to it?

 

 

Bill of Material:

 

Part
Test Tools

WXMT MS (Micro Soldering Tweezers)

Weller1Buy NowBuy Now

RTM3004 Oscilloscope

Rohde and Schwarz1Buy NowBuy Now
Power Rail Probe - RT-ZPR20Rohde and Schwarz1Buy NowBuy Now
Handheld DMM (72-7780)Tenma1Buy NowBuy Now
Adjustable Electronics LoadBK1Buy NowBuy Now
PCB HolderPanavise1Buy NowBuy Now
Module
TPS62097EVM Evaluation ModuleTexas Instruments1Buy NowBuy Now
Soldering Supplies
De-Soldering Wick 484-2 (0.05")American Beauty1Buy NowBuy Now
SnPb Solder 0.02" Rosen Core (SPC22130)Duratool1Buy NowBuy Now
SMD291AX Solder Paste, No Clean, SyringeChip Quik1Buy NowBuy Now
SMD291 Solder Flux, No Clean, SyringeChip Quik1Buy NowBuy Now
Capacitors
Original 22uF 0805 Ceramic Capacitors (C2012X7S1A226M125AC)TDK1Buy NowBuy Now
Tantalum Polymer 22uF (T529P226M010AAE200)KEMET1Buy NowBuy Now
470uF 25V Aluminum Polymer (A750MS477M1EAAE015)KEMET2Buy NowBuy Now
2200uF 16V Aluminum Polymer  (RNL1C222MDS1)Nichicon1Buy NowBuy Now
  • polymers
  • polymer capacitor
  • replacing mlccs
  • polymer electrolytic capacitor
  • mlcc alternatives
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  • aluminum polymer capacitor
  • tantalum polymer capacitor
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Top Comments

  • DAB
    DAB over 6 years ago +2
    Good video. As you point out, testing is key to understanding how different types of components affect specific circuits. There is much more to engineering than just copying circuit diagrams and putting…
  • Gough Lui
    Gough Lui over 6 years ago +2
    I enjoyed the video along with the (at times) suspenseful moments looking for improvements. I know in the past, I've tended to do "shotgun" style repairs where I will replace capacitors wholesale, mostly…
  • Gough Lui
    Gough Lui over 6 years ago in reply to baldengineer +2
    Thanks for the reply - I can definitely understand especially if you don't have an ESR meter to hand as it isn't necessarily easy to measure or interpret. In fact, I invested in one pretty early on as…
Parents
  • nmanjofo
    nmanjofo over 5 years ago

    Hey! Thanks for a great video. I was wondering if I can replace electrolyte caps on my old Pentium4 motherboard with polymers. Do I use the same capacitance or what parameters should I focus on? I've come to several ideas, for, example here

     

    https://www.eevblog.com/forum/beginners/can-be-simple-electrolytic-capacitor-replaced-by-polymer-capacitor/msg750423/?PH…

     

    it is said that capacitance of the polymer should be like 1/3 of the original electrolyte cap. Is it like that?

     

    Thank You!

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  • nmanjofo
    nmanjofo over 5 years ago

    Hey! Thanks for a great video. I was wondering if I can replace electrolyte caps on my old Pentium4 motherboard with polymers. Do I use the same capacitance or what parameters should I focus on? I've come to several ideas, for, example here

     

    https://www.eevblog.com/forum/beginners/can-be-simple-electrolytic-capacitor-replaced-by-polymer-capacitor/msg750423/?PH…

     

    it is said that capacitance of the polymer should be like 1/3 of the original electrolyte cap. Is it like that?

     

    Thank You!

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  • baldengineer
    baldengineer over 5 years ago in reply to nmanjofo

    nmanjofo , sadly, that thread is a great example of why I avoid that forum. You have to be careful when changing out polymers in LDO-circuits and switching circuits. The significantly lower ESR can result in control loop stability issues that the original design did not consider. A Pentium4 design is on the verge of the timeframe where polymers were just entering the market. When I was at the capacitor company, we had issues where a supply chain manager swapped out a polymer for a traditional electrolytic in production, which resulted in failures in the field. (As engineers became aware of this issue, design rules were put into place to address that.)

     

    So, for the big bulk electrolytics, you can probably safely replace them. They are usually input filter caps to other regulators and are less sensitive to ESR issues. If they are on the output of a regulator, there could be more issues, especially in the POL (point-of-load) converters that get closer to the processor.

     

    Unfortunately, as that thread shows, there are many design engineers (or want to be engineers) who have never measured the control loop stability of a power supply design.

     

    tldr; can you replace them in a P4 mobo? Maybe. I think the larger electrolytics are probably a safe bet. The smaller surface mounts near a switching regulator, I would be more cautious.

     

    it is said that capacitance of the polymer should be like 1/3 of the original electrolyte cap. Is it like that?

    Unfortunately, it is difficult to make a blanket statement like that. It comes down to the fact that the lower ESR results in better high-frequency performance. However, without characterizing how the control loop responds to that change in impedance is going to be difficult. When designing-in a polymer into a new design, this is one of the advantages. You can typically use a much smaller polymer because of the higher effective capactiance. But in that case, you're able to account for the difference in overall impedance.

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