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Gene Breniman's Blog My first 3D printed part
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  • Author Author: genebren
  • Date Created: 29 May 2018 6:56 PM Date Created
  • Views 1902 views
  • Likes 15 likes
  • Comments 16 comments
  • 3d pritning
  • 3d design
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My first 3D printed part

genebren
genebren
29 May 2018

Greetings,

 

I have moved one step closer to living in the modern era.  After much thinking, researching and a lot of agonizing, I bought a 3D printer.  I settled on the Monoprice Maker Select Plus 3D Printer.  Like a lot of new technology steps for me, there was a lot of confusion, new things that I struggled to understand and plenty of trial and errors.  I have spent a great deal of time joining user groups, writing desperate requests for help, downloading software (Fusion 360 and Cura) and struggling to learn Fusion 360.  Today, a light went off (or is it on?) and I felt ready to try my first print effort.

image

 

The first shot was a complete failure, but fortunately that became clear almost instantly and I was able to abort the print early.  Some how the Z-axis home had shifted from the last time that I had leveled the bed and my print was just falling to pieces as it was attempting to generate the raft.  I re-leveled the bed and tried again.  This time things looked so much better.  I could see all of the basic forms of my design beginning to take shape.  Wow, what a great feeling!  Then magically, after waiting 30 minutes, by first print was complete.

image

These tiny little buttons are part of enclosure that will house the control panel for my light ring for my microscope.  I had included some simple text on the button faces, but somehow they got lost in the printing process (not enough height or width on the characters?), but I can figure that out later.  This  print went so well, that I am now moving on to one of the other pieces in my project (13% of the way through an hour print time).

 

Lessons learned:

 

1) I tend to be a little cautious in trying something new and this was the case with getting my printer running.  I completed the very simple assembly and was working my way through the setup and alignment procedure, when it became clear that the Z-axis on my printer was not working correctly (noisily stalling when attempting to move away from the home mark).  At first, I just shut everything down and attempted to find support (through manufacturer and user groups). I somehow did not feel confident to troubleshooting this new piece of equipment on my own.  After a couple of days with no help coming, I started to get a little braver and started to try and understand what might be preventing the Z-axis from moving.  I was able to 'help' the move away from home by turning the coupler on the stepper motor.  Then I tried greasing the drive screws and manually moving the Z-axis up and down.  Then, when it felt like things were moving more freely, I turned the power on and tried the home and move sequence again. Yeah! Things were moving smoothly.

 

2) After several attempts to jump into fusion and design my pieces (with disastrous results), I decided to follow a couple of tutorials to try and learn the basics of this new tool.  That helped, but it did take a while to wrap my head around some of the features and methods of this environment. It took a couple of days until I could drop the shapes where I wanted and edit them to the dimensions that I wanted.  I can see that even with the amount of effort that I have expended, I am nothing more that a beginner, but at least I have the first steps and so far I have been rewarded with my first 'printed' object.

 

This was a frustrating and then rewarding learning exercise.  I look forward to more learning and more printing.

 

Gene

 

<update>

I finished the rest of the parts on my housing and admit that for a first try, this was an overwhelming success.  Here are the design elements for the housing:

image

And here is a picture of the completed unit:

image

I have already made some changes to the design and hopefully I will print out a second run tomorrow.

 

Gene

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Top Comments

  • gecoz
    gecoz over 7 years ago +6
    Hi Gene, Well done! Thanks for sharing. This kind of information is a great help to those, like me, still sitting on the fence... Fabio
  • jw0752
    jw0752 over 7 years ago +5
    Hi Gene, Thanks for sharing this. It may give me the inspiration to get one too. I have been waiting for one of the grandkids to come and tell me they need one so that I can draft them into doing all the…
  • genebren
    genebren over 7 years ago in reply to jw0752 +5
    Hi John, Oh, I like that plan. Unfortunately for me, my grandkids are a bit young for wanting a 3D printer, but my Granddaughter did really like the test print (a cute little butterfly) which she graciously…
Parents
  • jw0752
    jw0752 over 7 years ago

    Hi Gene,

    Thanks for sharing this. It may give me the inspiration to get one too. I have been waiting for one of the grandkids to come and tell me they need one so that I can draft them into doing all the hard work and then just teach me what I need to know.

    John

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  • genebren
    genebren over 7 years ago in reply to jw0752

    Hi John,

     

    Oh, I like that plan.  Unfortunately for me, my grandkids are a bit young for wanting a 3D printer, but my Granddaughter did really like the test print (a cute little butterfly) which she graciously accepted as a new toy.  I do understand your desire to have someone do all the hard work and then teach you just what you need to know.  I have found that learning something new is so much more difficult than it was in the past.

     

    I had thought that I would print the second revision of the part today, but instead I will call it 'good enough' and start redesigning the controller board inside the housing (nothing is ever really finished until it is at least twice as complex as it needs to be).

     

    Gene

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  • jw0752
    jw0752 over 7 years ago in reply to genebren

    I do not know why it is so difficult to motivate myself to learn something new but it is. Sometimes it it amazes me that I know the little I do know. I like to blame age but it is more likely laziness.

    John

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  • genebren
    genebren over 7 years ago in reply to jw0752

    John,

     

    First off, I am always impressed with what you do know.  And secondly, I too have difficulty in getting motivated to learn something new.  I need to wait (and think) about the new thing until my need to move forward exceeds my comfort in staying in my cozy little place (dealing with what I am comfortable with).  Comfort versus need, we all have different levels of each (and for those of us above retirement age, energy also becomes an issue).

     

    Take care,

    Gene

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  • gecoz
    gecoz over 7 years ago in reply to jw0752

    Hi John,

     

    Do like I do: blame the wife (only when she is not listening though image) !!!

    From all the content and contributions I have read here published by you, I don't believe for a moment you are lazy. Sometimes (at least for me) it is matter of just being able to reserve some time in my life to do (or try) what I would like to, rather than what I need to. And when someone else asks for it, then suddenly what you want to do becomes what you need to do.

    And I'm waiting for one of my daughters to come and tell me she needs to learn about 3D printing... for school... and we need to source one image

     

    Fabio

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  • jw0752
    jw0752 over 7 years ago in reply to gecoz

    Hi Fabio,

     

    It sounds like you have the right formula including the (when she isn't listening ) part. I also agree that having someone else with a need is a great motivator. Suddenly there is a purpose rather than just my own curiosity and this gets things rolling. It is comforting to know that I am not the only one who feels this way.

     

    John

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  • jw0752
    jw0752 over 7 years ago in reply to gecoz

    Hi Fabio,

     

    It sounds like you have the right formula including the (when she isn't listening ) part. I also agree that having someone else with a need is a great motivator. Suddenly there is a purpose rather than just my own curiosity and this gets things rolling. It is comforting to know that I am not the only one who feels this way.

     

    John

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  • gecoz
    gecoz over 7 years ago in reply to jw0752

    Hi John,

     

    We are not alone, I think the feeling is shared by many. After all, it was Plato that first wrote that "necessity is mother of all inventions" in 360 BC, which is more or less what you just described.

     

    Fabio

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