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Gene Breniman's Blog Smart Solar Lighting Project - Initial design ideas
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Author: genebren
Date Created: 10 Aug 2020 11:27 PM
Views: 160
Likes: 6
Comments: 5
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Smart Solar Lighting Project - Initial design ideas

genebren
genebren
10 Aug 2020

For the past couple of months, I have been working on the replacement of my deck.  From dismantling the existing deck, building and improved foundation, installing the new deck and adding new trim pieces (railing, stairs, garden spaces and artwork), my wife and I have done it all of the work.  Now, as I am finishing up the final details, I get to start on an other interesting project.  For years, I have wanted to build a smart solar lighting system.  My plan is to build a pair of solar powered lamps to highlight the stairs leading from the deck to the backyard.  The idea is to utilize the space between the pair of posts on either side of the stair opening.  The spacing between the posts is ~6 1/4", and it will illuminate in both directions.

The LED lights will fit between the posts and directly under the deck railing cap.  Here are some pictures of the first prototype of the light enclosure:

 

In the second image, the light is being illuminated by a pair of LEDs that are plugged into a protoboard and powered by a Li-Ion battery (board and wires are visible behind the glass).  With the obvious bright spots in the image, it is apparent that a good diffuser is going to be necessary to create a more uniform light pattern.  This weekend I ordered a bunch of plexiglass samples to try and find an appropriate diffuser, trying to strike the correct balance of diffusion versus opacity (I don't want to waste my precision illumination).  Along with the diffuser, I am planning on embedding the battery, electronics and the diffuser inside a plexiglass tube, which will be centered behind the pair of glass panels (plexiglass tubing and rubber endcaps were a part of the order). A solar panel will be attached to the deck railing above each light fixture (this will not provide optimum solar exposure, but I am hopeful that I can capture enough solar energy to recharge the Li-Ion battery).

 

The features of my smart solar LED light fixture includes:

  1. Li-Ion charger, with programmable charging current level to find the maximum power point (as opposed to true power point, I will be stepping up the current as long as the solar panel voltage remains about the battery voltage)
  2. Li-Ion battery with a capacity of 840 mAh.
  3. Four Warm LEDs (two facing towards the deck and two facing towards the stairs), providing 17 lm (at 30 mA each) of lighting at both faces (depending on diffuser losses). This capacity should be sufficient to provide ~ 7 hours of illumination, but I plan to run considerably shorter light schedules to hopefully handle a cloudy day or two.
  4. Real time clock (super capacitor backup) to track time of day and allow programmable light schedules.
  5. Enocean transceiver to allow communications to a PC-based application providing data collection and time of day synchronization and limited interaction with Enocean switches (semi on-demain lighting).
  6. Power saving electronics to periodically sleep the Enocean transceiver (quite power hungry for a battery powered application)
  7. LED current monitoring to adjust lighting based on changes in battery voltage.
  8. Provisions for solar voltage cut off if unloaded voltage rises above the battery charger maximum input (not needed for the initial design as the selected solar panels are within the safe range on the charger).
  9. Provision for using the LEDs as a load to the solar panels for characterizing the solar panels prior to final initialization.

 

I'll be following this up soon, with some of the design choices and other information.

Anonymous

Top Comments

  • dubbie
    dubbie over 1 year ago +3

    Gene,

     

    I agree, A nice deck. An interesting idea with the lights as well. Perhaps we should have a Project14 challenge on Smart Gardens, or if we have already had this, 'Even Smarter Gardens'!

     

    Du…

  • jw0752
    jw0752 over 1 year ago +2

    Hi Gene,

     

    What a great looking deck and back yard. It makes one want to stay home even if the authorities are telling one they have to stay home. I remember what you were able to do with the lighting in…

  • genebren
    genebren over 1 year ago in reply to jw0752 +2

    Thanks John.  We really do enjoy our yard.  We have multiple gardens (vegetable, butterfly/bird and natural species).  We have multiple bird feeders as well as a bird sanctuary (large hedge of primrose jasmine…

  • shabaz
    shabaz over 1 year ago

    Hi Gene,

     

    This is a great project!! Anything with lighting and automation is interesting, and with the challenge of outdoor use and solar power, it's even more exciting.

    I've never understood how to diffuse light properly, so it will be good to learn from your findings.

    Looking forward to seeing your project progress!

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  • genebren
    genebren over 1 year ago in reply to dubbie

    Thanks Dubbie.  The deck was a labor of love.  I so enjoy the construction process.  Being able to look back at the end of the day and appreciate what you have accomplished, which very different than some of the days in engineering where you felt like there was much more work needing to be done than there was at the beginning.

     

    Gardens are also a labor of love.  We have worked so hard to surround ourselves with the beauty of nature.  I still struggle with trying to convince my wife that she needs a smart (or smarter) garden.  I have been been wanting to design/build a smart watering system for her, but so far no luck.  I wonder if I told her it was for a competition, that you help to convince her?

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  • genebren
    genebren over 1 year ago in reply to jw0752

    Thanks John.  We really do enjoy our yard.  We have multiple gardens (vegetable, butterfly/bird and natural species).  We have multiple bird feeders as well as a bird sanctuary (large hedge of primrose jasmine that serves as a nesting space).  We have several species of birds that frequent our feeders (many are year round).  If it weren't for the heat and mosquitoes, we would spend a lot more time in the yard (or at least on the deck enjoying a nice beverage).

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  • dubbie
    dubbie over 1 year ago

    Gene,

     

    I agree, A nice deck. An interesting idea with the lights as well. Perhaps we should have a Project14 challenge on Smart Gardens, or if we have already had this, 'Even Smarter Gardens'!

     

    Dubbie

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  • jw0752
    jw0752 over 1 year ago

    Hi Gene,

     

    What a great looking deck and back yard. It makes one want to stay home even if the authorities are telling one they have to stay home. I remember what you were able to do with the lighting in your kitchen so this will turn out great. Thanks for sharing.

     

    John

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