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John Wiltrout's Blog The small challenges in life. Fixing a bad CFL
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  • Author Author: jw0752
  • Date Created: 24 Dec 2016 7:31 AM Date Created
  • Views 1084 views
  • Likes 8 likes
  • Comments 10 comments
  • compact_flourescent_lights
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The small challenges in life. Fixing a bad CFL

jw0752
jw0752
24 Dec 2016

The Compact Flourescent Light or more commonly a CFL. For some time I have been popping open the ones that go bad and salvaging the board components.

 

image

 

This one stopped making light but I could see that the small filament heaters at the two ends of the tube were still working. I opened it up by putting a screw driver in the seam of the plastic base and twisting. If you try this be sure to use some good leather gloves. If you do not at some point the driver will slip and you will stab your hand and be angry that you did not take my advice.  Here is what the insides look like:

 

image

 

Each bulb usually contains the same components; a couple of inductors, 6 diodes, a trigger diode, a high voltage 22 uF electrolytic, a 1:1:1 high frequency transformer, 2 NPN transistors and several capacitors and resistors. I began my search for the problem by checking the transistors and diodes. I had to take the transistor out as it had an unusual base to emitter connection. After checking several other similar transistors and finding a consistent reading I put the it back into the circuit. In a short period of time I found a 2.7 nF 1200V Mylar with a dead short. The capacitor was replaced and the bulb was reassembled. This is the first time I have been able to repair a CFL. I should be unhappy that my time now is worth so little but it was fun and I am happy anytime I can fix something that is not suppose to be fixable.

 

image

 

John

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Top Comments

  • jw0752
    jw0752 over 8 years ago in reply to DAB +6
    I had to laugh as I used to work on $30,000 x-ray units and now I am specializing in $2 light bulbs. John
  • mcb1
    mcb1 over 8 years ago +3
    Amazing that a simple cap died and took out what is supposed to be a long life lamp. Not sure we should be seeing the connection to power it though ...
  • jw0752
    jw0752 over 8 years ago in reply to mcb1 +2
    Thanks for your correct observation about the test jig. I let expediency get ahead of better judgement in posing the bulb for the picture. This site is generally pretty good about not portraying a cavalier…
Parents
  • DAB
    DAB over 8 years ago

    Great post John.

     

    I am not totally surprised that the component failed.

     

    All of these devices are planned for toss away, so there is little emphasis on quality other than to meet the average use times.

     

    Good work.

     

    DAB

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  • jw0752
    jw0752 over 8 years ago in reply to DAB

    I had to laugh as I used to work on $30,000 x-ray units and now I am specializing in $2 light bulbs.

    John

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  • Problemchild
    Problemchild over 8 years ago in reply to jw0752

    About the same technology these days.... It could be  a good competition.. What can you make from the guts of a CFL bulb?!

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  • Problemchild
    Problemchild over 8 years ago in reply to jw0752

    About the same technology these days.... It could be  a good competition.. What can you make from the guts of a CFL bulb?!

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