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Linas Karpavicius's Blog X - Ray machine
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  • Author Author: Kilohercas
  • Date Created: 28 Jun 2014 2:08 PM Date Created
  • Views 1191 views
  • Likes 4 likes
  • Comments 6 comments
  • -
  • x
  • smps
  • voltage
  • ray
  • high
  • cbct
Related
Recommended

X - Ray machine

Kilohercas
Kilohercas
28 Jun 2014

Hello, just want to share with community one of my projects. This time X-Ray machine

 

Since i always like to make stuff related to physics, this one is one of the best. Construction is very simple.
All i needed is X  - Ray tube, that runs from 110kV , and high power switch mode power supply with two phase multiplier, so i can reach 110kV without need of very big high voltage transformer.
First thing to do is to make power supply. It is simple Half bridge SMPS controlled by IR2153, and i use very fast IGBT transistors, so i can get around 1kW @ 50kHz

image

Next step is to make 2 - Phase HV transformer. I need two phase because i have two phase voltage multiplier, that will give me more power, and also less ripple on output. It was made by taking two flyback transformers from old TV.image

Note that this transformer is designed for 30kV, next step is two phase voltage multiplier:

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Simple circuit, it should give 110kV and few mA. Next step is to make oil cooled X-Ray tube holder from simple PVC pipe, and two plexiglass plugs.

imageimage

And last thing to do is to put all electronics inside heavy duty plastic box, and use lot of paraffin for insulation, since 110kV is no joke, is very difficult to maintain without any glowing/leaking.

imageimage

image

 

And that it.i can start to make nice pictures. But first, i had to get radiation monitor, so i will not put my life in danger, because X-ray is not that friendly as you may think, specially at low energy, like 60-100keV . I also used very long power cable, so i can be as far away as i can, then this thing is running. Here is one of the best picture i made. I don't use any intensifier, because it will degrade quality. Only direct exposure. In real life it looks much better, it is possible to see bond wires inside chips, not to mention soldering quality.

image

 

If i use intensifier, like for people X ray imaging, it will degrade quality, but will allow very short exposure time, and that is what you want to have in medical x ray equipment

imageacer_aspire_5739G_leistung_02.jpg

RAM, CPU, GPU , HDD is clearly visible, not to mention that is possible to see touchpad copper , and so on. This is ACER aspire 5739G.

 

Now the fun part, i made stepper motor driver that can turn on and off x ray source, and also at the same time with take pictures with camera of intensifier screen. And by applying back-projection algorithm, it is possible to reconstruct 3D objects

 

imageimageimage

 

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And this is idea behind CBCT in visible spectrum image

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And here is what we get when camera and x ray source is synchronized with rotation of stand.

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And 3D reconstruction by usage of back-projection algorithm in matlab;

 

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  • sfc
    sfc over 2 years ago

    Do you have a board like this for sell?

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  • Kilohercas
    Kilohercas over 10 years ago in reply to jw0752

    I had variable filament transformer in later design, but in general, always running at 6.3V filament voltage, because if i tr to lower it, i get lot of noise and wind.
    X ray tube will collimate it's emission to cone shape beam, so even if i am very close, i don't get to much radiation.

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  • jw0752
    jw0752 over 10 years ago

    Hi Linus - This is a very awesome project and very well executed. I am glad you are keeping your distance as without shielding and collimation you basically have an x-ray photon light bulb. I was wondering if you regulated the filament voltage so as to control the ma? Also what were you using to capture your images? I was a dental equipment service technician and worked with x-ray units similar to what you built on a regular basis. I liked your excellent use of the old TV flyback transformers. Keep up the good work.

    John

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  • Kilohercas
    Kilohercas over 10 years ago in reply to DAB

    it's too simple. 400V power supply, 1M resistor, and Geiger tube. AFter that amplifier to convert clicks to normal TTL signal, and using simple interrupt for falling edge to get counting. Only nice thing is HV flyback transformerimage

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  • DAB
    DAB over 10 years ago

    I like it a lot.

     

    Do you have the design for the Geiger counter?

    It looked like a really useful device.

     

    DAB

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