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NexGen Flight Simuator Soldering School - part 2: "Soldering For Dummies"
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  • Author Author: phoenixcomm
  • Date Created: 25 Feb 2013 5:19 PM Date Created
  • Views 1095 views
  • Likes 4 likes
  • Comments 4 comments
  • soldering_tips
  • hardware
  • flight_simulation
  • soldering_station
  • soldering for dummies
  • soldering_terminals
  • diy_cockpit
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Recommended

Soldering School - part 2: "Soldering For Dummies"

phoenixcomm
phoenixcomm
25 Feb 2013

School? I could have called it Soldering 101, or Soldering For Dummies, but hey what do we do when we need to learn something that is a skill?, Well we go to a school. The word school is just a formal place of learning. So why do we need school for soldering image

There are a few reasons:

  • You need to learn the best practices.
  • You need to learn what solders to use and not to use.
  • You also should understand how not to solder and why.
  • And finally, you should understand the tools you need.

 

Oh yes, this will not take a long time to master, you just need to practice.

And what school course would be books or courseware? So I have dug into the best standards, NASA. Yes, I know you are not launching rockets, but the key to soldering is RELIABILITY! And they have it down pat.

 

SpecTitle
NASA NPC 200-4
1968 ed

Requirements for Soldered Electrical Connections

(This is the standard that I was first taught)

NASA-STD-8739.3
Feb 1998
Soldered Electrical Connections
NASA-STD-8739.4
Feb 1998
Crimping, Interconnecting Cables, Harnesses, and Wiring.
MIL-STD-1130BConnections, Solderless, Electrical Wrapped
For the old folks that like to wire-wrap
IPC J-STD-001ESNASA as of October 2011 has now adopted this standard, but not to worry about it dose not apply to us.

 

I Guess you want to know why not to buy #1.. It's junk use this type of iron for you wood or leather crafting. they can't hold the temperature and you can't get tips. You are just throwing you bucks away. #2 its ok there is a lot of Weller stations out there, some good, some very bad. Let the buyer beware. #3. This is a Metcal it's what the professionals use. It is not a resistance iron. that is it uses RF energy to heat up the tip. It goes from cold to hot in about 10 seconds. And it's always cool to the touch.imageimageimage

 

I have inserted this wonderful picture (on the left) as PLEASE DON'T EVER DO IT THIS WAY!! You will please notice that the solder is touching the iron (to help melt it) But this is the wrong technique.image

Why? Because the wire will not be hot enough to melt the wire and help flow the solder around the strands. FAILED This does not mean that you can not pre-wet or tin your iron with solder first, but if you do you should always clean it off. (damp sponge)

image

This next picture is more wrong than right. Why? First what is right. The soldering iron is not touching the solder. What's wrong?  Because the tip is too large and also you will notice that the wire insulation has started to melt. FAILED This is a great example of when a solder pot would be useful. I pre-tin my leads like this when I am going to insert my leads into a connector shell. You should hold your iron like a pencil, at about angle which is no less than 45 degrees. And always keep your iron (tip) clean.

 

On last, thing is tools: get good ones. I really like EREM. They are kind of high, but if you don't mind eBay you can always get a score.

One more last thing.. Wire Strippers.. you want something that will not nick your wire. The type of strippers with the yellow handles should be avoided at all costs.image

PS... I live in the US and not in the EU so lead/tin  with a Rosin core solder is the way I roll. If you want to go lead-free also, well first get all new tips. then If you have a solder pot you will need a new one as you can not clean them.

image

 

 

 

 

 

 

 

 

image Keep Tuned In More To Come

Cris ~

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Top Comments

  • DAB
    DAB over 12 years ago +1
    I agree, soldering skills are a must. You can spend many hours chasing spurious signals caused by cold solder joints. Save yourself a lot of agony and learn to do the job right the first time. Good Soldering…
  • shabaz
    shabaz over 12 years ago +1
    I have looked through most of the NASA guides since you recommended them a while back, they have a lot of nice information. One thing that's been bugging me for ages - I seem to remember in the past hearing…
  • phoenixcomm
    phoenixcomm over 12 years ago in reply to shabaz +1
    I have never saw that iron. It looks like its about 75 bucks US. You could have picked up a used Metcal for about the same (ebay), and the Metcal has tons of tips.. But the tip also controls the heat of…
  • phoenixcomm
    phoenixcomm over 12 years ago in reply to shabaz

    I have never saw that iron. It looks like its about 75 bucks US. You could have picked up a used Metcal for about the same (ebay), and the Metcal has tons of tips.. But the tip also controls the heat of the tip. Plus you also have the the surface mount tips as well check out All-Spec .

    About to trim or not to trim...

    Please refer to NASA-STD-8739.3 section 8.1.6.c and I quote: "All leads should be tinned and formed before mounting the part."

    There are two tools that I use all the time they are called Lead Forming Tools I use the first two sizes plus the callipers from pace are great as well you can buy the plastic jigs from the manufacure.

    oh btw the first one is the one I used..

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  • shabaz
    shabaz over 12 years ago

    I have looked through most of the NASA guides since you recommended them a while back, they have a lot of nice information.

    One thing that's been bugging me for ages - I seem to remember in the past hearing that when soldering through-hole components

    (admittedly I don't do through-hole much any more now), that the component lead should be trimmed _before_ soldering.

    However, I don't know the reason why (or if it was an urban legend). Does anyone know?

    By the way, a rather nice starter soldering iron easily available for UK people (the Antex brand seems more common in the UK than the US, I don't know why) is this one. It is 50W temp controlled in-handle. It's not anywhere near as fast to regulate as the Metcal by any stretch, but I do feel confident using it for TSSOP up to relatively large sized metal connectors like SMA. Mostly I use it with a 1mm ellipse-shaped tip. I've had the same iron for at least 6 years, it's given good value for the price.

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  • phoenixcomm
    phoenixcomm over 12 years ago in reply to DAB

    Thanks image DAB,  I just got sick of all the BS about it.. BTW the first pic of soldering was called "good technique" LOL

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  • DAB
    DAB over 12 years ago

    I agree, soldering skills are a must.

     

    You can spend many hours chasing spurious signals caused by cold solder joints.  Save yourself a lot of agony and learn to do the job right the first time.  Good Soldering technique is easily learned and serves you for a lifetime.

     

    When I went to tech school, soldering is the first thing we learned in lab.  Practice makes perfect, if it isn't perfect, it is usually not good enough.

     

    Good job Christina.

     

    DAB

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