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Ralph Yamamoto's Blog Oboo Smart Clock Battery Failure
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  • Author Author: ralphjy
  • Date Created: 27 Nov 2020 10:52 PM Date Created
  • Views 630 views
  • Likes 3 likes
  • Comments 1 comment
  • lithium battery failure
  • oboo smart clock
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Oboo Smart Clock Battery Failure

ralphjy
ralphjy
27 Nov 2020

About a year and a half ago I got an Onion Oboo Smart Clock as part of a Kickstarter campaign.  I had posted about how disappointed that I was that Onion had not been able to meet the goals that they had set out in their campaign.

Oboo Smart Clock - Finally Here

Oboo Smart Clock - Very Disappointed

 

Zheng Han the CEO at Onion had seen my posts and followed up with me to address my concerns.  Unfortunately, this clock was a stretch for their team and outside of their main mission so they finally gave up and released their code as open-source on GitHub: https://github.com/ObooSmartClock in November 2019.  There is an online community that is still active but I just haven't had the energy to participate.  The clock works well as an Internet connected clock and keeps time, so I've just been using it as a digital clock (without using the other features) in my computer room.

 

Late last week I noticed that the LCD panel on the right side of the clock display wasn't working and after a couple of power cycles didn't fix it I decided to leave it until this weekend to troubleshoot.

 

Yesterday I noticed that the front screen of the clock had detached from the case (apparently it is only held in place with adhesive tape).  I could see a very bowed PCB behind the main display and with a flashlight I could see that the cause was a bulging Lithium battery that had swollen enough to cause the case to come apart.  Sorry that I don't have pictures but my immediate concern was to get the power off and the unit into a fire safe container in the garage.  Using appropriate PPE (goggles and gloves) I managed to unmount the PCB and remove the battery.

 

Here are a couple of pictures from the Onion FAQ that showing the interior of the case:

image

image

and here is what the swollen battery looked like:

image

 

I checked the community posts and I am not the only one to have experienced this problem.  Not sure what the cause of this failure is or if it could have resulted in a fire.  Fortunately, the battery was not hot.

 

I checked the PCB and reconnected everything and the good news is that it still works.  Luckily there were only 3 screws at the corners holding down the PCB.  If there had been 4 screws I think the PCB would have cracked.

 

Here is the re-assembled unit:

image

 

So, don't know if this was a design problem or a defective battery but I'm definitely not going to put a replacement in there.  I've always been cautious with drone batteries because of the high current and physical abuse but I have lots of these small Lithium batteries in circuits that I should probably worry about and inspect frequently.

 

Now I have a couple of more things to be thankful for - that I didn't have a fire and that the clock still works.

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  • Andrew J
    Andrew J over 5 years ago

    Lithium batteries seem to fail in a bad way.  My MacBook became a bit wobbly recently and when I looked carefully the case was no longer flat.  It still worked and charged up ok but clearly worrying.

     

    Mind you, the worse thing is that Apple classify the battery as a user consumable.  But to change it you have to take the laptop to an Apple Store, hand it over for 10-12 days and they replace the battery, the top cover, the keyboard and the trackpad because they’re all one unit.  User consumable!  Unfortunately it seems to be the norm now and it can’t but contribute to the mountains of e-waste.  All for the sake of shaving a few mm off the case height.

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