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Arduino Forum RPM sensor / meter solution in Arduino
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  • prototyping
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Related

RPM sensor / meter solution in Arduino

Former Member
Former Member over 12 years ago

Hello,

 

I have a requirement to integrate an 8,000-20,000 RPM monitoring device with an Arduino.      It is an 110VAC 1/4 hp electric motor that runs at an average of 2,000 RPM'S and is turning a multiplier pulley combination for which I must be able to monitor the RPM's  in the driven pulley.      I mention the motor specs to give an idea of the size of the application.

 

So I basically need to install and program a sensor on that second (driven pulley) to be able to monitor the effective RPM's.    I have seen solutions where they use an infrared led sensor combination for the case of a propeller where the light signal gets interrupted, but in this case my pulley is solid,   so one possibility would be going with a magnet on the pulley and detecting the magnetic pulses going around?      Has anybody done this and if so what would your sensor option be in order to interface it with the Arduino?

 

Thank you much in advance.

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  • ntewinkel
    0 ntewinkel over 12 years ago

    Hi Enrique,

     

    A couple of things come to mind...

    - Bicycles use the magnet option to determine speed. Not sure if it can handle that kind of RPM though

    - For car timing I've seen the use of marks on the pulley. This doesn't affect the balance of the pulley, which would be an advantage. I wonder if a white line on a black pulley would be detectable using a bright LED and a light sensor.

     

    Sorry, both are theoretical, as I have no real life experience in this. Hope it helps spark something though image

     

    Good luck with the project, I'm interested to hear what your solution is when you figure it out!

     

    Cheers,

    -Nico

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  • phoenixcomm
    0 phoenixcomm over 12 years ago

    Its relatively easy to get your rpm.. there are sensors galore. you should check out http://www.autonics.com/ they have some great solutions.

     

    Enjoy,

    Cris H. image

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  • Former Member
    0 Former Member over 12 years ago

    A simple method is to paint a white mark on a moving/revolving part and sense it with a LED and a light sensing diode. Some are made with both items in the same plastic package for easy usage. IR versions are less sensitive to dirt.....

     

    regards

     

    Andy

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  • Former Member
    0 Former Member over 12 years ago

    I'm using inductive proximity switches for that propose, but I just work with lower RPM's in huge agriculturar machinery.

    In the pulley I got just a coin size piece of magnetic material (iron) because the pulley is made of aluminium.

     

    br

    Alberto

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  • Former Member
    0 Former Member over 12 years ago

    Thank you very much for your comments.    I believe I will have to be doing some research in order to find a low cost sensor that has the sensititity and frequency response to do the job.     The closest I have found is one that has a top rating of 10,000 rpm,  but I will need a 12-15k rpm.   I have not seen this setup yet on the web, so maybe this is the first one to be documented?   We will see, and  I will post in here whatever I find.    I contacted www.melexis.com who sells through distributors like Digikey, I am expecting their response.

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  • Former Member
    0 Former Member over 12 years ago in reply to Former Member

    Use simple LED/photo diode with optical rotary disk encoders could solve your purpose.

     

    motor speed RPM = Freq * 60 / T.G

     

    TG = Tooth gear

    Check Eriks optical rotary encoder

    http://www.thingiverse.com/thing:126

     

    this plastic disk will be mounted on the motor shaft along with the LED/photo diode sensor. should work upto 10-15k rpm

     

    cheers

    siddharth

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