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Raspberry Pi Forum RG1 1.8v regulator
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  • Replies 231 replies
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Related

RG1 1.8v regulator

Former Member
Former Member over 13 years ago

Ok, so in a different thread I threatened to remove RG1 and do some current measurements on it's output after seeing those thermal images that show it's not generating any heat...

 

Well, I did it tonight. Some photos here: https://picasaweb.google.com/selsinork/RPi18v

 

The jumper pins in the output let me either just put a jumper on and verify the Pi boots ok, or wire a multimeter in series to get some current readings.

 

The results were interesting to say the least. I had to go back and check I was reading the multimeter correctly, that it wasn't broken etc.

 

On initial power up I see a negative current for a second or so which then reverses to about 0.5mA (yes half a milliamp, that's not a typo) for a few seconds while we get the first sd-card accesses. Once we're booted and sitting at the login prompt the current reading fluctuates from around 0.001mA to maybe 0.04mA. 

 

I'm using the 40mA range on a decent Fluke multimeter, so I've no reason to doubt the results. There's obviously going to be some inaccuracy down at that level due to length of meter leads etc, but the result is fairly clear.  You'll understand why I was checking the meter was working and I was reading it correctly though image

 

 

So from there onto the next test, lets try completely disconnecting RG1 and see if the Pi boots while using the LAN9512 1.8v 'output'.  Yes it does! 

 

I think that's reasonably good indication that jamodio got it spot on, the lan9512 shouldn't be connected to the 1.8v plane and it's heat problems are going to be largely due to supplying current on it's 1.8v filter pin that it was never designed to do.

 

So anyone willing to pull RG1 off a Pi and verify my results ?

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  • Former Member
    Former Member over 13 years ago in reply to jamodio

    I think the argument "you get what you paid for" is very lame,

    Possibly true.  My take on it is that something that's agressively designed down to a very low cost inevitably leads to compromises, doesn't matter if it's the RPF or IBM.  You have to account for that somehow and expecting the same results as something designed to a 10x greater cost with a huge R&D budget behind it just isn't realistic.

     

    We may not like all the compromises, but it's done now. Hopefully a potential version 2 can improve things.

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  • Former Member
    Former Member over 13 years ago in reply to morgaine

    "Our perfect and faultless design is now even more perfect and faultless!".

    That particular aspect of the mantra is one that really annoys me. Especially when Pete comes here with the 'flaws and fixups' thread and seems quite open that there are issues he's looking at.

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  • Former Member
    Former Member over 13 years ago in reply to Former Member

    If they were wanting to

    find bugs and mature the product, they would have a highly visible

    bug tracking system,

    Yeah, it's long past the point where the blog and forum format outlived it's usefulness - I'd argue mid April when the first boards were delivered was when it should have changed. The Raspbian site makes them look so much better and they probably have less people and resources, so it's not hard.

     

    Jamodio ought to be a hero on the RPi forum for finding what is probably

    the most serious design error. 

    Agreed. I haven't looked recently, but I noticed that they basically just blanked him when he posted it which, to me, says a lot.

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  • Former Member
    Former Member over 13 years ago in reply to Former Member

    Troy Mackay wrote:

     

    Tooms wrote:

     

    i will love to try out the hack Troy mackay has done also and then test again with that fix on the board, but i have looked into this and i most say it is very well done by Troy as i think it is to small for me todo and i done have an microscope as need for this.

     

    so yes if some one can findout where to make an cut to split the LAN9512 1v8 from the lod 1v8 then i will try this also.

     

     

    Tooms

    The microsope is really handy (and didn't cost me a cent), you'd be surprised what you can do when you can see what it is you are doing. I haven't even done a lot of SMD work. I'd love one of those IR cameras though... They'd be a bit harder to find in someones junk bin.

     

    Hi

     

    yes i am only having an magnifying lamp the glass ones with 40 leds and it is not very good so i have been missing this for an long time..

     

    I ask my local hacker space if they hade an good microscope but they only got an older fix one, have not seen it.. so i have now my own microscope on the way and hope it will be here in 7 days time and then i can try do the hack you have done..

     

    I can see you only have split the VDD1V8CORE but what about the other VDD1V8ETH and VDD1V8USB ?

     

     

    Tooms

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  • Former Member
    Former Member over 13 years ago in reply to Former Member

    selsinork wrote:

     

    My IR thermometer arrived yesterday

    I was looking at picking one up, but noticed that even rather expensive ones seem to have a minimum measurement 'spot' of something around 20mm which is rather larger than the lan9512. I was wondering just how that affects the readings..  Presumably they average the total emissions over whatever is in the sensors view somehow.

     

    Like you I don't have a Pi that runs as hot as some reports, and without one it's difficult to form a theory on what the cause is.

     

    yes the IR meter have there issues and you have to know it to get good readings and i have even an very good Fluke 568 there is on the high side of them and i dont use muchs because they crude in eletronics work and it is better to use an IR cam

     

    The Fluke 568 IR meter i am having is having and IR spot of (the number is is IR spot size and the distance from the surface)

    Spot 19mm @ 300mm distance

    Spot 18mm @ 900mm distance

    Spot 42mm @ 1500mm distance

     

    you also has to hold it at an right angle

     

     

    next time i will do some testing i will take both some IR images and use the IR meter and let you know what it is showing, but in the mean time try look at the images i have posted there is an graf showing the temparatura across the surface of the chip and you can clearly see the edges of the chip and that there is an very tinny hotsport at the center of the chip.

     

     

    Tooms

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  • Former Member
    Former Member over 13 years ago in reply to Former Member

    it is better to use an IR cam

    I'd love one.. I looked at prices. No way can I afford one image

     

    The Fluke 568 IR meter i am having

    Yeah, that's the one I was looking at, it was the only one I could find that gave a good explanation of the D:S relationship and that was what decided me not to bother getting one - my dodgy sensor stuck to the top center of the IC is likely more accurate image

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  • Former Member
    Former Member over 13 years ago in reply to Former Member

    Hi

     

    If it has a different signal name it is not connected to the 1V8 plane.  Like most good CAD systems it does 'mostly' what it's told.

     

    I've been travelling again and not been able to get to my lab but I'm now in 'full' duplex conversation with Microchip (ex:SMSC).

     

    I see the issue with 'higher' temp but now I get the feeling you are looking to fix something else with this mod?  Can you confirm?  There is mention of the USB issue - point me at it please and anything else you think is connected.

     

    Cheers

     

    Pete

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  • Former Member
    Former Member over 13 years ago in reply to Former Member

    Has anyone found the emissivity coefficients that we should use for the encapsulant on the chip (0.92 has been suggested)?

     

    I've asked a few chip suppliers FAEs and been met with a blank stare!  I guess that's why I still use thermocouples, but they are messy as I always gunk them up with heatsink compound.

     

    Cheers

     

    Pete

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  • Former Member
    Former Member over 13 years ago in reply to Former Member

    Hi

     

    I am using the 0.95e on my Fluke 568 as this is the default one and it is for black plastic

     

    the 568 build in tabel has:

    0.93 paint

    0.95 plastic

    0.93 water

     

    an book i have about IR is having

    0.85 Brick, common

    0.94 Brick, refractory rough

    0.95 electrical tape black plastic

    0.92 Glass

    0.93 lacquer, bakelite

    0.94 paint average oil based

    0.94 paper black

    0.93 rubber

    0.92 tar paper

     

    (I have only listed the values there seems usagbol to this as the list is alot longer..)

     

    So based on this i will say around 0.93-0.95 so a good point will be 0.94e but as other users here is having IR meters and they are very likly fixed at 0.95e so i think it is best to use 0.95 so it is easyer to compire the results there is posted.

     

     

    Thomas

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  • jamodio
    jamodio over 13 years ago in reply to Former Member

    coder27 wrote:

     

    Jamodio ought to be a hero on the RPi forum for finding what is probably

    the most serious design error.  Instead, he is banned as a concern troll.

     

    I don't think I have to be considered a hero, somebody else would have noticed and reported the error(s) if RPF had released the schematics and Gerbers before sending the boards to production.

     

    There is another major issue with the quality of some of the components as I reported before. In particular the LDO voltage regulators that on the beta board were from NXP and now are from some Chinese knock off.

     

    In my company we are moving away from buying some cheap components produced in China, it is well known in the electronics community that counterfeiting of components have been increasing substantially, like one of the more known cases being the Nichicon aluminium electrolytic blowing up on monitors and computer switching power supplies since the counterfeit part used a very low quality dialectic and the part does not meet the specs.

     

    To tell the truth this is not a complex board in number of parts, signals, nets, and we engineers often make errors, that's why when we work professionally we have a review process before we commit to large scale production. In this case the process didn't exist or some people were not paying attention.

     

    What really concerns me (after all I'AM a "concern troll") is that this type of situation serves as a learning experience so we don't repeat the same errors or wrong processes, but I doubt that if there is ever a new revision or version of this board, we'll have the opportunity to review it before the hype-pi 2.0 starts.

     

    My .02

    -J

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