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Embedded and Microcontrollers
Pic Microcontrollers Forum heating control circuit
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Related

heating control circuit

Former Member
Former Member over 15 years ago

Hi,

 

I am new to element14 so not completely sure that I am posting in the correct place, but I have a technical question.

 

I am designing a heating control system using a PIC, using a number of thermistors and coils of nicrome wire to heat up various parts of a machine. I am looking for a method to switch on the nicrome wire coils - I understand that this could be done with a transistor but am unsure of exactly how and what components to use?

 

Thanks in advance for any help,

 

Edd

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  • Technocrat
    0 Technocrat over 15 years ago

    Hi,

     

    Without more details on the coil and how it is to be powered, it's difficult to give you a complete answer, but assuming that you are using a relatively low voltage dc power supply for the coils, then a suitable N-type MOSFET arranged as below should do the trick.

     

    image

     

    What is the resistance of the coils?

    What is the supply voltage?

    What is the max current drawn?

    Answering the above will help you choose an appropriate FET.

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  • Former Member
    0 Former Member over 15 years ago in reply to Technocrat

    Hi,


    Thanks ever so much for your quick response, the design looks great.


    The resistance of the nichrome wire is 4.68 ohms, and will be powered with a 5V supply, using a 5V rail from a computer PSU. The PIC will also be powered with the same 5V rail. I think that the max current that the supply can provide at 5V is 30A (the supply is Akasa AK-P460FG).


    It is likely that other heating coils will be implemented at a later stage, so if you could let me know how the necessary calculations should be carried out for a given resistance, that would be very useful indeed.

     

    Thanks!

     

    Edd


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  • Ghamble
    0 Ghamble over 15 years ago

    If the above doesn't help, you can ask Mike McGlade of microchip over in their E14 forum.

     

    http://www.element-14.com/community/community/suppliers/microchip

     

    Click here to ask!

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  • Technocrat
    0 Technocrat over 15 years ago in reply to Former Member

    Well it should just be ohms law

     

    Volts = Current * Resistance

     

    If it's a 5 volt supply and an approx 5 ohm load then it will draw approx 1 Amp.

     

    Power = Volts x Current ~ 5 * 1 in this case, so 5 Watts.

     

    So a FET that can handle 5W @ =>5V (ideally a bit more) and turn on at Vgs 5V or less should be fine.

     

    One thing I am wondering though is if the resistance of the heater wire will drop as it gets hot, I suspect it will, so you may need to introduce a resistor in series with it to limit the current, but you will need to experiment abit to see how this goes.

     

    image

    If you want to learn more about MOSFETs, this is a good place to start http://www.irf.com/technical-info/appnotes/mosfet.pdf

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  • Former Member
    0 Former Member over 15 years ago in reply to Technocrat

    Surely the resistance will increase with temperature, making the circuit somewhat self-regulating.

    As temperature increases, current will decrease, resulting in less electrical energy being converted to heat.

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  • Technocrat
    0 Technocrat over 15 years ago in reply to Former Member

    Hi Kevin,

     

    Yes your right, clearly wasn't concentrating there.

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