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Battery Charging using DC Motor

Former Member
Former Member over 10 years ago

I have been trying to wrap this idea around my head that I can successfully charge a battery by using a DC motor.  Here is the example:  You have let's say a 16,000mAh 6S Lipo Battery.  This battery is your primary energy source.  This battery will power a brush-less DC motor.  When the DC motor is creating high RPM's, this energy would be used to recharge the primary battery, while also powering other components within the device.  In this example, the device housing these components would be a cooling fan for a motor design I am working on. 

 

Is this possible?

 

If it is, one thing I concern myself with, is that the battery designs of today, mostly only have one connection, which is used to plug into the charger or to plug into the device you wish to operate.  If this is in fact possible, I would like to speak further with you on perhaps helping me develop a solution.  Thanks!

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  • jw0752
    jw0752 over 10 years ago +4 suggested
    Hi Dan, shabaz is correct. If you make a motor spin with a battery the energy comes from the battery and is converted to mechanical energy and heat in the motor. In order to charge a battery with a motor…
  • jw0752
    jw0752 over 10 years ago in reply to mrsyfy +4 suggested
    Hi Douglas, Thinking outside the box is good. shabaz did a good job of summarizing and expanding my post. Certainly some energy can be recovered if there is a need for the energy and if it is economically…
  • michaelkellett
    michaelkellett over 8 years ago in reply to empresario +4 suggested
    I am quite sure that you have NOT seen any such thing but it may be that some freak circumstances or clever tricks have deceived you. If you could describe what you have seen and better still offer pictures…
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  • shabaz
    0 shabaz over 10 years ago

    Sounds like those mythical 'free energy' ideas. If the battery is powering the motor, then a certain amount of energy is needed to do this. That energy came from the battery (due to a chemical reaction).

    If you wish to use the motor to charge the battery then that energy comes from.. that's right, the battery itself.

    So the answer is yes, it is possible (with a complex circuit since you're using a brushless motor) to charge a battery but won't result in anything useful since work is being done to put energy back into the battery (and that energy originally was supplied from the battery) and you have conversion losses at all stages. There are probably hundreds of such discussions on the Internet - for some reason it seems a popular thought. See here for some more discussion on it: https://www.physicsforums.com/threads/how-to-use-an-electric-motor-to-recharge-a-battery.535694/

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  • Former Member
    0 Former Member over 10 years ago in reply to shabaz

    The motor would in fact be supplying cooling power, so it will absolutely be useful.  So I guess the better approach on this, is to determine what amps/volts, etc. are coming from the battery to the motor, and how many amp/volts are needed to continually run the motor?  I am not sure on the size of the motor as of yet, but I believe I will need at minimum 35,000 rpm's, which would be equivalent to approximately 6437 grams or 14.19 pounds of thrust, with a 8.5x5 fan blade.  According to research, this would be optimum for the size of the engine block, which is very small!  So this is where I would get stumped.  If the battery draw is let's say 12 volts (I am only guessing), then the motor needs to produce more volts to replenish?  It seems that this is possible from what you say, I think.  As for (complex circuitry), what would I need?  Can you give me a real world example, based off the minimal input that I have thus far?  Don't worry about going over or under on voltage, as I haven't even started on building this cooling fan yet.  I am just trying to get a grasp of one, whether the idea will work, and two, what would I need to make it work.  Thanks for your input.   

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  • Former Member
    0 Former Member over 10 years ago in reply to Former Member

    Just as I posted my last comment, it seems that I had some others come in.  Lord knows I can't lift myself into the air John.  Okay, so the overall ruling is that this is entirely impossible then.  Got it.  But that doesn't mean I am hanging up the idea.  Let's expand on that.  How about we have two batteries?  One battery supplies power to motor.  Motor provides charge to a second battery.  The second battery is being used to power lights.  Isn't there room for thought on that approach?  Or do I have to pull away from even designing a cooling fan for my motor?  Isn't there some sort of storage bank system to store unused energy?  I am throwing darts blindly.

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  • jw0752
    0 jw0752 over 10 years ago in reply to Former Member

    Hi Dan,

    Example one: We have a battery that is supplying energy to a motor. The motor spins as a result of the conversion of electrical energy into mechanical energy. Heat is also produced in the process and this energy is lost to the environment and is not practically recoverable. Suppose for this example 80 joules of energy is going into spinning the motor and 20 joules of energy is being wasted as heat. This motor is said to be 80% efficient. Now let's assume that we have a crank on the motor and we can turn that crank very fast. We begin turning the crank with all our might and the chemical energy of our muscles is converted to the mechanical spin of the motor. At some point we will be spinning the motor fast enough so that it is no longer using energy from the battery. The crank is keeping the motor spinning and the electricity that is being made by the motor by our efforts on the crank exactly equals the energy supplied from the battery. At this point the system is in electrical equilibrium. If we want to charge the battery however we have to increase the energy and speed of the turning of the crank. Now the voltage that we are producing by turning the crank is greater than the voltage of the battery and energy starts to flow back into the battery and the battery recharges. In this direction we will not be as efficient and perhaps 50% of our effort will be lost to heat and will not be practically recoverable. Since electrical energy can only move one direction at a time we can not use the battery to spin the motor and use the spin of the motor to recharge the battery simultaneously at the same time. We also loose energy to heat in both directions.

     

    Example two: We have a battery spinning a motor and at the same time we have a battery of a lower voltage connected across the circuit. In this case energy from the higher voltage battery spins the motor as before. Energy from the higher voltage battery will also flow to the lower voltage battery and recharge it. However the energy we loose from the big battery will be much greater than what is gained in the smaller battery. All the while we are doing this the motor will run use the same energy as before and contribute nothing.

     

    There are no circuits no matter how sophisticated that can get around the fact that we can not create energy. We can convert energy from one form to another but always with a cost of loss of some of the energy that is converted. It is like pouring water from one container to another using leaky pipes. We will always have less after the process than we began with. Check out the Second Law of Thermodynamics.

    I hope this clarifies a bit.

    John

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  • mrsyfy
    0 mrsyfy over 10 years ago in reply to jw0752

    Hello John,

    I enjoyed reading your post on thermal dynamics. When I was younger and did not have the training I have now. I too had the dream of making a perpetual motion device too. But since then, and with the advancements in the field of electronics its getting closer to that dream of coming true. Lets break  your explanation of thermodynamics down to its basic form. electrical energy - turns the motor and trans forms to mechanical energy - as a result of friction the mechanical energy produce heat which until now was unrecoverable. which results in energy loss. Just suppose there was a way to recover the heat loss and transform it back into electrical energy. I understand that we will not be able to totally recover all of the heat, but if enough was recovered and turned back into electrical energy. This was an Ideal I had but getting and understanding the same explanation you gave I let it go until I seen on inscrutables an article on how they are converting heat back into electrical energy. here is the link   Recycled Energy - $7.50 Generator! - ThermoElectric Generator. They use this generator to charge cell phones and tablets with a candle. I also understand that in small scale this Ideal is useless. But what about large scale like hydroelectric generators, or electric pole generators where a lot of heat is expelled?

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  • shabaz
    0 shabaz over 10 years ago in reply to mrsyfy

    Hi Douglas,

     

    Recovering energy from heat generated by the motor in its normal activity is not the same as using a motor to drive a generator, which was the question the original poster asked.

     

    The original poster had a battery supplying power to a motor which was performing some useful purpose (not mentioned - lets say perhaps driving a fan). In addition the original poster wanted to use the motor to also drive a generator to charge the battery back up. This actually would have resulted in less operational time before the battery needed a recharge,because of additional inefficiencies - therefore would have actually been worse than just using the battery to drive the motor to drive the fan in the first place.

     

    Regarding your point, yes if there are inefficiencies resulting in heat then that could be collected to allow the battery to run longer. Another option is to make the motor more efficient, e.g. with better bearings and better commutation. In some cases DC motors can be very efficient (more than 90%) so the motor would at best run for under 10% longer.

    For large scale generators I think they may already perform heat recovery. Businesses can also do things to recover this energy. There is a useful website here.

     

    I too had the dream of making a perpetual motion device too. But since then, and with the advancements in the field of electronics its getting closer to that dream of coming true.

    It isn't. There are no advancements in the field of electronics that could achieve this.

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  • shabaz
    0 shabaz over 10 years ago in reply to mrsyfy

    Hi Douglas,

     

    Recovering energy from heat generated by the motor in its normal activity is not the same as using a motor to drive a generator, which was the question the original poster asked.

     

    The original poster had a battery supplying power to a motor which was performing some useful purpose (not mentioned - lets say perhaps driving a fan). In addition the original poster wanted to use the motor to also drive a generator to charge the battery back up. This actually would have resulted in less operational time before the battery needed a recharge,because of additional inefficiencies - therefore would have actually been worse than just using the battery to drive the motor to drive the fan in the first place.

     

    Regarding your point, yes if there are inefficiencies resulting in heat then that could be collected to allow the battery to run longer. Another option is to make the motor more efficient, e.g. with better bearings and better commutation. In some cases DC motors can be very efficient (more than 90%) so the motor would at best run for under 10% longer.

    For large scale generators I think they may already perform heat recovery. Businesses can also do things to recover this energy. There is a useful website here.

     

    I too had the dream of making a perpetual motion device too. But since then, and with the advancements in the field of electronics its getting closer to that dream of coming true.

    It isn't. There are no advancements in the field of electronics that could achieve this.

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  • mrsyfy
    0 mrsyfy over 10 years ago in reply to shabaz

    your right, I was just was just trying to break down the laws in which John had explained so well. To try to reclaim the heat loss and convert it back into a useable power source. and the only way I know to make a motor more efficient is to get rid of the friction created from the motor turning and the bearing rubbing on the two surfaces. one method would be super cooling or placing the motor in a vacuum. but for DC purposes are not feasible. so without finding a way to reclaim the heat loss or get rid of the friction, no there is no way at present recharge the battery with the motor as it is. I was just thinking outside the box.

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