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Ask an Expert Forum Very low friction potentiometer or encoder
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Very low friction potentiometer or encoder

tobbera
tobbera over 11 years ago

Hi!

 

Hope you can help me. I'm going to build a wind vane that senses wind direction. For this I need a rotary position sensor such as a potentiometer or encoder. Its going to be connected to and Arduino Uno

 

                  *360 degrees rotation without stop.

    • *Very low friction (free spinning)
    • *Resolution of at least 360 per revolution.
    • *Dead band of  up to 45 degrees is OK
    • *Ruggedness and durability is not of great concern, this is for an experiment.
    • *Bellow USD $50

 

I have looked at several online, but found many to be very expensive. I have bought a BOURNS 6639S-1-103, but it simply has too much friction

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  • dougw
    0 dougw over 11 years ago

    Hi Tobias,

    If you can find a low friction bearing, you could use a non-contact sensor like the Melexis MLX90316. You just need to stick a magnet on the end of the shaft.

    Doug

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  • tobbera
    0 tobbera over 11 years ago in reply to dougw

    Thanks Douglas! I have been looking into similar sensors, but as you said, I then have to actually construct the assembly around it. This I would like to avoid.

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  • dougw
    0 dougw over 11 years ago in reply to tobbera

    Hi Tobias,

    Perhaps you could just stick a magnet on the shaft of the wind vane...here is an Arduino implementation example:

    Lab3 - Laboratory for Experimental Computer Science

     

    Alternatively, some complete sensors would include:

    Avago AEAT-6012-A06 (about $35)

    Bourns EMS22P50-B28-LS6 (about $45)

     

    Doug

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  • tobbera
    0 tobbera over 11 years ago in reply to dougw

    Thanks!

     

    Most wind vanes rotates around the actual axel/shaft. So the shaft stands still and vane moves. 

     

    The Bourns EMS22P50-B28-LS6 looks very interesting since its fully assembled. I can find a sister model here at Element14, but its way more than $45. More like $100.

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  • tobbera
    0 tobbera over 11 years ago in reply to dougw

    Thanks!

     

    Most wind vanes rotates around the actual axel/shaft. So the shaft stands still and vane moves. 

     

    The Bourns EMS22P50-B28-LS6 looks very interesting since its fully assembled. I can find a sister model here at Element14, but its way more than $45. More like $100.

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  • mcb1
    0 mcb1 over 11 years ago in reply to tobbera

    There is a video showing a wireless direction vane, that feeds into an arduino.

    He said he used a magnetic encoder but doesn't give an example.

     

    element14 have a mems sensor for the Freescale that includes a magnetic compass chip.

    MEMS Sensors Evaluation Board

    Freescale XTRINSIC : Accelerometer, Magnetometer, Pressure and Touch Sensors

     

    I have one but sadly it hasn't gotten to be coded and included into mine ....image

     

    Short of sticking a bigger vane on, you'll need to find a lower friction device.

     

     

    Mark

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