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Forum Driver Circuit for a Reciprocating Water Pump in a Medical Device
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Related

Driver Circuit for a Reciprocating Water Pump in a Medical Device

jw0752
jw0752 20 days ago

Hello Friends,

I am working on servicing a circuit board that is used in a Medical Dental sterilizer. The circuit boards used in this model of sterilizer seem to have a chronic problem with a circuit that drives a reciprocating water pump. Here is a schematic of the circuit that fails:

image

My question is what is the advantage to using this circuit configuaration to drive the pump? The gate of the N CH MOSFET turns on and pulls one leg of the load to the negative rail and also turns on the P CH MOSFET about 20 microseconds later pulling the other leg of the load up to the positive rail. While this seems to work quite well it seems to me to be an added complication to be switching both legs of the load. I am hoping for some insight into what the advantage might be in using this configuaration. The Rds (on) of the N CH is about 60 milli Ohm and the Rds of the P CH is about 13 milli Ohm. While I am not certain this is probably a Pulsed circuit as I suspect that the pump needs a Pulsed drive to properly function. My hope is that in better understanding the advantages of this circuit design I might be able to modify it to lower the present failure rate. Failure is usually a shorted P CH Mosfet, A Heat Destroyed N CH MOSFET and a Shorted D26 Diode.

Any insights you may have will be appreciated.

John

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  • michaelkellett
    michaelkellett 20 days ago in reply to jw0752 +2
    Well, the circuit looks a bit weird - I can only think that it has evolved. On similar things I have wanted to protect the load against the low side MOSFET failing short circuit and added a high side…
  • jw0752
    jw0752 20 days ago in reply to Jan Cumps +2
    Hi Jan, How have you been? I can't tell you how happy it makes me to see so many of the old gang still together.
  • Jan Cumps
    Jan Cumps 20 days ago +1
    Is it possible that the fragile gate of G17 sees too much high (inductive generated) voltage, from motor via R103 and R100, when the motor switches off? Maybe hang an isolated scope between drain and gate…
Parents
  • dougw
    0 dougw 20 days ago

    Hi jw0752 . Happy to see you back online.

    If D26 is undersized, the inductive turn-off spike could kill it. If D26 dies, the transistors could see excessive voltage from the inductive spike. I would prefer to see a snubber diode directly across the motor leads. Is Q17 itself shorted or is the D26 short (or Q15 short) making it look shorted? 

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  • jw0752
    0 jw0752 20 days ago in reply to dougw

    Hi Doug,

    Sorry I haven't been around. I have missed you guys. It is hard to explain how life pulls us around and sends us down different paths.

    When I get the boards the D26 is shorted as is the Q17. The Q15 has suffered heat damage to the extent that it may be exploded. It would be relativey easy to put a snubber diode across the load and I may try that on the next board that comes in. Can you think of any scenario where the snubber diode would cause an undesirable side effect? I will not likely get any feedback. If it solves the problem I will just never see the board again. That would be good but it wouldn't satisfy my curiousity. Thank you for your help.

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  • dougw
    0 dougw 20 days ago in reply to jw0752

    If D26 is shorted and Q15 turns on, Q15 will see a large destructive current.

    The snubber diodes, like D26, need to be large enough to handle repeated inductive spikes. It Q15 is driven with some sort of PWM, there will be a lot of inductive spikes, which could add up to absorption of significant energy.

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  • jw0752
    0 jw0752 19 days ago in reply to dougw

    I will look into the possibility of upsizing the snubber diodes.

    thanks

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  • jw0752
    0 jw0752 15 days ago in reply to dougw

    I now have GS2M 2 Amp diodes in stock for future repairs.

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  • jw0752
    0 jw0752 15 days ago in reply to dougw

    I now have GS2M 2 Amp diodes in stock for future repairs.

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