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Documents Audio Tweaker's Wishlist - What do I need to build/maintain audio gear?
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  • Author Author: dychen
  • Date Created: 10 Jan 2022 10:02 PM Date Created
  • Last Updated Last Updated: 28 Mar 2023 12:25 PM
  • Views 51977 views
  • Likes 12 likes
  • Comments 78 comments
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Audio Tweaker's Wishlist - What do I need to build/maintain audio gear?

image

Many makers and engineers got into engineering through audio. Whether it be building a guitar pedal or modding the power amp in your home theater, working with audio components is a fun way to use your engineering skills.

This wishlist presents some of the tools and parts you need for working with audio. Audio is a broad topic, so this wishlist is a general overview of analog audio components. We'll get specific in later articles.

Tools
For audio related building, here are some handy tools to have on your bench!

Oscilloscope
An oscilloscope is your best friend for audio work. They can be used to check frequency response, distortion characteristics, and everything other specification that is important to an audio signal.

Oscilloscope

Multicomp Pro Oscilloscope

Function Generator
Audio work is all about frequencies. A function generator sends different kinds of waves at different frequencies so you know if your build is responding the way you want it to.

 Function Generator

Multicomp Pro Function Generator

Multimeter
Multimeters are essential for every kind of electronics work; audio is no different.

Multimeter

Multicomp Pro Multimeter

Speaker Dummy Load
Since we can't use speakers for our testing, all that power needs someplace to go. A dummy load simulates a speaker in your circuit without blowing your head off with volume. A dummy load can be built with a high wattage resistor at the desired resistance, usually 4, 8, or 16 ohms for speakers.

Speaker Dummy Load

Vishay Dummy Load

Contact Cleaner
If you're repairing equipment that has scratchy pots, many times, a bottle of contact cleaner is all you need. Drip a little bit into the pot and exercise it; your noise issues will often disappear.

Contact Cleaner

Contact Cleaner  

Helping Hands
You've probably already got a nice soldering station, so we won't get into soldering equipment, but with any soldering project, because we don't have six arms ourselves, a set of helping hands is very valuable.

Helping Hands

Duratool Helping Hands

Components
Audio circuits use a wide variety of analog components to keep that audio sounding good.

Transistors
Transistors are typically used to amplify audio signals, and sometimes distort. Different types of transistors have different characteristics, whether they are BJT, MOSFET, JFET, or even silicon or germanium.

Transistor

Multicomp Pro Transistor

Potentiometers
If you're putting any kind of analog controls on your new creation, you'll likely need pots or faders.

Potentiometer

Bourns Potentiometer

Opamps
Opamps (operational amplifier) designed to amplify signals and there's a wide range, from large and discrete, like the vintage API 2520 (and its descendants), to surface mount. Opamp design has come a long way and newer opamps, like the AD797, boast near zero distortion and noise, although classic opamps like the TL072 and 5532 still offer great sounds in the right circuit.

Opamp

AD797 Opamp

Transformers
Transformers do a whole lot of things in an audio circuit; impedance matching, balancing, stepping up or down, etc. Because they only transmit audio signals, transformers also provide an important benefit: isolation.

Transformer

Hammond 119DA Transformer

Power Supply
Your opamps and transistors need to be powered, so chances are you'll need a good DC power supply. Op amps typically take somewhere in the range of +/-16V, while a discrete transistor based circuit might require a 24V supply. If you're making a microphone preamp that supplies phantom power, you'll need to supply 48V.

Power Supply

Delta 24V Power Supply

Connectors
To get your audio signal in and out of your circuit, you'll need connectors.

 

XLR Connector

Neutrik XLR Connector

Terminal connectors

Cliff 8-Way Spring Terminal

Speakers, Headphones, and Mic
Now the fun part! The most important tools for testing audio devices are your ears.  Speakers, speaker drivers, and headphones are the most important tools once you're ready to test your design. Fingers crossed that you don't get a blast of loud feedback when you flip the switch!

Trust powered speakers

Trust Speakers

Headphones

Koss UR20 Headphones


There are several different types of microphones – large diaphragm condensers, small diaphragm condensers, dynamics, ribbons, and more, all designed for specific purposes. We’ve selected a lavalier because it’s a tiny inexpensive mic that is convenient for testing on the bench.

Microphone

Pulse Lavalier Microphone

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Top Comments

  • dychen
    dychen over 4 years ago +2
    Here's a shot of my studio. Forgive the mess...it's a work in progress. All the gear was collected over the years, sometimes not working. I repaired/recapped everything so that it's all working...well…
  • phoenixcomm
    phoenixcomm over 4 years ago in reply to Jan Cumps +2
    I love tape.. hisss.
  • robogary
    robogary over 4 years ago +2
    Lets have a hearty cheer for one of our best friends in building analog audio circuits - the DC blocking capacitor ! HEAR ! HEAR ! :-) My other dear friend is the audio transformer. I actually use Midcom…
  • robogary
    robogary over 4 years ago in reply to dougw

    stereo components are like people, its not the age that counts, as long as it makes sweet music  :-)  The NAD has pretty good specs. 

    You must have moved the receiver, the kitty needs to investigate.

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  • shabaz
    shabaz over 4 years ago in reply to dychen

    image

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  • robogary
    robogary over 4 years ago in reply to taifur

    thanks for the link explaining details. The speaker cones looked alot bigger than 3 inches in the photo. 

    If you really wanted to go in depth into the speaker enclosure design here is a helpful link https://www.diyaudioandvideo.com/Guide/BuildSpeakerBox/

    I used a TPA3116D2 (XH-M139 2x50W +100W 2.1 Channel Digital Subwoofer Power Amplifier TPA3116D2) because it features stereo output and a subwoofer output. I used older 4 ohm car speakers ( with wheezers ) for left and right sides with custom designed ported MDF enclosures , and the 4 ohm sub woofer is a 4 inch cone, with a custom enclosure to fit inside the retro game console, slightly facing up at the players just under the  video screen. 

    I oversize the amplifier on purpose because as you get near rated power, THD gets really really poor. This model running at 12V would be half published power 2X 25W + 50W.  It matches well with the 4 ohm speaker's power rating altho and it never runs near rated power because it is on a video game and gets really really  loud if turned up. The point of the power is to drive headroom for dynamic range for special effects, like turtle shells hitting Mario carts, wrecks, explosions,screams & growls, zombies eating brains,  Zomies Ate the Neighbors really sounds awesome with this system.

    image

    The amplifier is powered with 12V.  When the amp is first powered up, it would gate full on thru the speakers, making a racket, but also sagging the power supply which is not sized for maximum output power. 

    The speaker coils run thru normally open relay contacts in series with audio output. When power is applied , the arduino has a time delay after boot up  then picks up the relays connecting the amplifier to the speakers . 

    The Arduino is way overkill just to be used for a time delay, BUT, cost wise is actually cheaper and faster than building a timing circuit with a 555 timer driver and playing with resistors and capacitors. The Arduino Nano is a clone , several years ago I could get clone Nanos for $2 each , so I regularly bought them by the dozen for projects.

    image

    Good luck with more work on your audio projects with wifi. 

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  • shabaz
    shabaz over 4 years ago in reply to Jan Cumps

    NAD stuff always looks nice and understated : ) I have a NAD receiver, bought used maybe 10 years ago, but it is over 20 years old, and it is not replaceable (not that I would want to!) because FM receiver quality has gone significantly backward since then. It's easy to forget you're listening to a radio station and not tape/disc, until the presenter interrupts.

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  • taifur
    taifur over 4 years ago in reply to robogary

    I am not an expert in amplifier design. I made it just as an amplifier lover and I guess there are some design errors on it. The holes are for the controlling knobs for the amplifiers. As I am not currently using it I removed the amplifier circuit from it. My building details are here: www.instructables.com/.../image

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  • taifur
    taifur over 4 years ago in reply to Jan Cumps

    You are right and for this reason, I am no more using the big one.

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  • robogary
    robogary over 4 years ago

    Audio Tweaker's Wishlist - What do I need to build/maintain audio gear?   Alot of Analog to Digital converters    and Digital to Analog converters. 

    To accompany my Stereo system photos, here are one line / block diagrams from that stereo system as it was in the early 80s, and what it is like now in the early 2020s. 

    The block diagram from the 2020 stereo setup has qty 5 converters in the system, outlined in RED. 

    I will also say in the early 80s , each component cost nearly a week's pay,  Now most average people can buy a pretty good component with a day's pay.  image

    image

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  • robogary
    robogary over 4 years ago in reply to Jan Cumps

    sweet, I didnt know that was the name of the inner cone. I used to see those often on car speakers until the birth of coaxial and triaxial car speakers. 

    I  thought whizzers were people who drink way too much coffee or tea. 

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  • Jan Cumps
    Jan Cumps over 4 years ago in reply to Jan Cumps

     the small inner cone to produce the high frequencies

    … which - I now remember -is called a whizzer. 
    Tweeter, squawker, woofer, whizzer: someone had fun inventing those.

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  • dougw
    dougw over 4 years ago in reply to scottiebabe

    For some reason he likes PLA 3D printer filament, which seems to be relatively common for cats, but he doesn't actually ingest it, he just bites loose filament a few times and gets bored with it.

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