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Sensor Forum Please help me to choose cable to extend TO-92 sensor legs
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  • TO-92
  • cable lead
Related

Please help me to choose cable to extend TO-92 sensor legs

HKPhysicist
HKPhysicist 9 months ago

Hello E/E Engineers,

I am in the way of choosing cables to extend this TO-92 type temperature sensor legs so that I can place it under the target battery or even extend it into a refrigerator / freezer.

MCP-9700A

I know there is out-of-box 1-wire sensor packaged with long cable lead but the part`s origin is in question.  I must create this by myself so that I have the part`s origin documents.

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Top Replies

  • michaelkellett
    michaelkellett 9 months ago in reply to HKPhysicist +4
    That isn't a problem. You can calculate exponentials on pretty much any modern micro but its a little slow. If you want to conserve power or time then precalculate third order polynomial coefficients from…
  • rsc
    rsc 9 months ago in reply to HKPhysicist +3
    Since the drain wire is connected to the shielding, it's more of a ground than a shield, but since the other wires are twisted pair it should work..
  • kmikemoo
    kmikemoo 7 months ago in reply to HKPhysicist +3 suggested
    HKPhysicist You can always go with one of the Maker's best friend - hot glue. That's what I used way back in 2021 during Build Inside The Box . I'm not sure how much it will shrink in the cold, but at…
  • HKPhysicist
    0 HKPhysicist 7 months ago in reply to michaelkellett

    Nice photos.  Thanks for the tips.

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  • HKPhysicist
    0 HKPhysicist 7 months ago in reply to robogary

    I am glad you like my choices.

    My chosen signal cable is also hand-picked for this type of TO-92 sensors.

    According to my experiences, we can choose between cheap thermistors and more expensive TO-92 temperature sensors.

    Thermistor-temperature characteristics vary from factory to factory and model to model.  Factory only provides you a table of discrete data of thermistor value and temperature.  It is neither continuous or an explicit function.  So it is very hard to apply the measured results.

    Expensive temperature sensor like Analog Device TMP can output a very linear relationship between the output voltage and temperature.  It has built-in circuit to do this.  Very easy to use and apply.  What you paid is what you get.

    Then, for the cheaper Microchip MCP9700A, its output voltage to temperature relationship is not as linear as AD TMP sensors.  However, Microchip did a statistical correction of the output readings from a large sample of their MCP9700A.  Then, they generated a non-linear function to describe the voltage-temperature relationship. The correction equation is shown in its data sheet.  Apply this equation to your output readings and then you will get +/- 1C accuracy.  Contact Microchip support when you face issues or ask here.  Wink

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  • robogary
    0 robogary 5 months ago in reply to HKPhysicist

    I got the MCP9700A for my latest project. For wires, I stripped out the twisted pairs from old cat5e cables. I wire wrapped the leads to the TO-92 legs , then soldered the wire wrap. Heat shrink covered the joints, but it wasnt good enough to completely cover the TO92 leads. After a couple mechanical failures from corrosion, which only took a couple weeks, I used hot glue to encapsulate the TO-92 leads after the wire wrap-solder. 

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