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Experimenting with Flyback Transformers
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Experimenting with Flyback Transformers
Blog How Can You Experiment with Flyback Transformers - Some Thoughts and Ideas
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  • Author Author: rscasny
  • Date Created: 27 Oct 2023 8:25 PM Date Created
  • Views 1145 views
  • Likes 11 likes
  • Comments 3 comments
  • EXPERIMENTING WITH FLYBACK TRANSFORMERS
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How Can You Experiment with Flyback Transformers - Some Thoughts and Ideas

rscasny
rscasny
27 Oct 2023

How do you go about experimenting with flyback transformers. I had someone contact me with that question. It sounds like a reasonable question to have a conversation about.

I have a wide view of the things you can do as an experiment for this element14 activity.

Here are some ideas that came to me. These are more along the lines of simple things to do.

Build Something Simple

1. This is basic "experiment" idea where you could could build a simple flyback converter using any of the flyback transformers I send you as an official participant. I would be willing to imagework with you if you need components that Newark and/or Farnell sells. You can message me or place your BOM in your application.

The Hammer Test....No! But Please dive into the construction of Flyback Transformers

2. How about the hammer test? Okay, I probably should not be suggesting something so crude as walloping one of these babies (though it sounds fun). But I think devising any method that would allow you to take a close look at the construction of a flyback transformer would be good to do and write about.

Examine Voltage Transformation and/or Isolation

3. Examining two basic characteristics of flyback transformers: voltage transformation and circuit isolation would be some good experiments to do. 

Selecting a Flyback Transformer

4. How do you select a flyback transformer for a circuit.

Testing a Flyback Transformer

5. Another thing I think could be done is experimenting with the testing flyback transformers. Of course, this depends on the flyback you are going to test. Something to play around with to start your experimentation

So the above things are the basic stuff that would be game for this activity. Perhaps other folks have some suggestions for simple experiments that someone who hasn't played around with flybacks could do.

What about something a bit more advanced?

1. build a flyback converter

2. build a flyback transformer driver

3. The main difference between a flyback transformer and a regular transformer is that a flyback transformer is designed to store energy in its magnetic circuit, i.e., it functions like a pure inductor, whereas a regular transformer is designed to transfer energy from its primary to secondary and to minimize stored energy. So, experimentally comparing a flyback with a regular transformer.would be a series of experiments.

4. Overheating can lead to the failure of a flyback transformer. Experiment with temperature as the variable.

5. Flyback transformers can cause EMI issues, low efficiency, and thermal overstress.. Experiment with these things.

6. Experiment with efficiency

So, those my general ideas to help people think and/or plan what they might do if they become a participant in the Experimenting with Flyback Transformer Challenge.

If you haven't enrolled in the program, you can go here to enroll. 

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Top Comments

  • shabaz
    shabaz over 1 year ago +1
    It's a fantastic bundle of transformers. And some experiments are possible with just a few transistors or 555, so it's quick to dive into experimenting with them. I hope someone experiments with powerline…
  • misaz
    misaz over 1 year ago

    I appreciate your effort when taking photo of hammer next to flyback transformer from the kit Slight smile

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  • shabaz
    shabaz over 1 year ago

    This also seems a great opportunity to develop an "experiment board". I sometimes do that when learning a new technology or for tweaking things beyond what's possible when experimenting with a breadboard.

    It could have a driver. and configurable oscillator (it could even be a Pi Pico, perhaps controlled by Python or LabView, to allow experimentation with a variety of transformers, and it could also have a rectifier circuit and some resistors for applying a dummy load.

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  • shabaz
    shabaz over 1 year ago

    It's a fantastic bundle of transformers. And some experiments are possible with just a few transistors or 555, so it's quick to dive into experimenting with them.

    I hope someone experiments with powerline comms as well, because some of the transformers in the kit look ideal for that.  There are currently not many practical projects for engineers to learn from using that technology, so it seems a really good opportunity for people to experiment. It would be awesome to see someone develop a simple modem for (say) indoor use, , it could be extremely handy for signaling between homes and garages, and it would be interesting to see if it works within an office or warehouse.

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