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Experimenting with Supercapacitors
Experimenting with SuperCapacitors Connectors Forum Regenerating LICs - manufacurer's opinion (do not)
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Related

Regenerating LICs - manufacurer's opinion (do not)

JWx
JWx over 2 years ago

Hello!

For clarity I have asked manufacturer's support if there is something than end user can do to restore hybrid capacitors that have arrived short-curcuited and they stated that "altrough there may be methods to regenerate them, it is typically not advisable to do it for commercial or safety reasons" and risk of failure or reduced performance can be high and it is usually safer and more reliable to replace them.

So I understand that the case is not hopeless but the manufacturer is not advising it for serious use cases

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  • shabaz
    shabaz over 2 years ago in reply to shabaz +5
    Google was super-helpful! Perhaps this could work..
  • dougw
    dougw over 2 years ago +4
    Hmmm, interesting, sounds like something we might try to verify in the road test.... "safety reasons" may need a bit more clarity...
  • anniel747
    anniel747 over 2 years ago in reply to shabaz +3
    Deleted
  • dougw
    dougw over 2 years ago

    Hmmm, interesting, sounds like something we might try to verify in the road test....Relaxed

    "safety reasons" may need a bit more clarity... 

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  • JWx
    JWx over 2 years ago in reply to dougw

    mine didn't blow up after charging Slight smile Gough Lui has measured their capacity so his capacitors didn't blow up either... fortunately we have more than one capacitor of each type so we can plan more different test cases

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  • misaz
    misaz over 2 years ago in reply to JWx

    Mine also did not burned. Under "regeneration" term I understand recovery of parameters. I think they will work well after recharging to the working range, but have reduced capacity and increased ESR.

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  • BigG
    BigG over 2 years ago in reply to dougw

    A case of "kids!" do not try this at home...

    www.youtube.com/watch

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  • Gough Lui
    Gough Lui over 2 years ago in reply to JWx

    I think one has to be quite careful and I can completely understand why the manufacturer would not recommend this.

    Mistreated LICs would likely suffer some permanent capacity loss and increased ESR, but this points to a microscopic structural change in the internal layers of the capacitor. Such changes, while they may not promote immediate failure, could be areas of increased stress. This may lead to latent failures in the field in the future, reduced lifetime (hours and cycles), potential sites for accelerated electrolyte degradation, potentially increased leakage and perhaps even reduced surge voltage tolerance. There is also the issue of whether this happens once-off or repeatedly - as the effects may also compound over multiple over-discharges.

    I suspect it is perhaps something not so well studied, or the outcomes too variable and hard to control, so it's safer to err on the side of caution (especially if you are the company) and avoid customers using such parts at all.

    Taking the parallel with more "dangerous" Lithium-Ion Batteries (LIBs) which have been over-discharged, you will find quite a few R-C hobbyists claiming to have "revived" such cells back to life. I've even done it on occasion just to learn - usually, deeply discharged cells lose half their capacity in my experience. But they come with drastic risks, especially when they have been over-discharged for too long, as internal copper dendrites may develop and separator damage may lead to increased probability of a thermal runaway (vent-with-flame) event some time in the future due to an internal short. As a result, it's not worth the risk of burning down one's abode simply for a $5 lithium-ion battery, but there are probably quite a few people who have "revived" such cells and gotten away with it (for now).

    Thankfully, the construction of LICs means that such level of failure is rather unlikely. The sources I've read claim thermal runaway is not a possibility and the limited energy storage compared to LIBs means that the consequences are limited. But I would not consider the previously shorted LICs to be valid representatives for LICs in general ...

    - Gough

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  • shabaz
    shabaz over 2 years ago

    It's a bit disappointing that manufacturers have not created a convention of (say) different-colored sleeving on these capacitors, so that when it comes to repairing boards, people don't accidentally discharge them.

    They look almost exactly like normal capacitors : (

    Older supercaps seemed to be following a convention of white colored sleeving (at least, all the ones I purchased a few years ago, from (I believe) two different manufacturers) were colored white, which is a more unusual color for a normal capacitor.

    Hopefully PCB designers start making it clear on the board which parts are supercapacitors, perhaps with silkscreen, or even a bit of tape over any through-hole pads to prevent it accidentally touching metal for any extended periods, if the potential leakage of the tape and moisture/dirt on it is acceptable in the design.

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  • baldengineer
    baldengineer over 2 years ago in reply to shabaz

    Remember that "supercapacitor" was originally the tradename for the first "electrical double-layer capacitors."

    The idea of putting lithium on one of the electrodes created "hybrid supercapacitors."

    So, while I agree such hybrids should have a pseudo-standard (or standard) for identifying them... let's not lump all "supercapacitors" into the same labeling requirements.

    Related, what is the "standard" for the positive and negative indicators on a battery's quick-connect terminal?

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  • Gough Lui
    Gough Lui over 2 years ago in reply to shabaz

    That is interesting - I wouldn't consider colour to be a good indication as that has been used by brands to denote certain series or distinguish them from other competitor's products

    I've seen ordinary capacitors in blue, black, orange, purple and green in various shades so far.

    But I've also seen supercapacitors in black, yellow, blue, green, white and purple in my research thus far.

    The first supercapacitor I may have seen would have been one for time backup in a Panasonic (Matsushita) VCR from the late 1980s that was one of their "GoldCap" series. They were sleeved in black and printed in gold - not unlike premium aluminium electrolytics of today.

    image

    Maybe we need some distinguishing feature, although I'm not sure colour on its own is enough ...

    - Gough

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  • shabaz
    shabaz over 2 years ago in reply to baldengineer

    I'm not sure on battery indications (a lot of cheap "generic" lipo cells come with the red and black wires connected in opposite direction in the connector, to other generic lipo cells: ( All a bit of a mess.

    Probably the low internal resistance parts with high capacity need special attention too, since even if they might be physically OK, an accidental shorting would probably make someone fall off a chair or ladder (i.e. from the surprise, not electric shock). But maybe that's a job for the end equipment manufacturer, to call it out or to have the underside of the board inaccessible without further disassembly (e.g. an insulated sheet attached to underside).

    At the PCB level orgs will have their own internal standards, e.g. all  super-important info should be in copper layer, so certainly these particular supercaps ought to have their anode or cathode labeled as such on boards (i.e. things like the standard KiCad footprints for capacitors would not do), especially for the through-hole parts, since some factories would assemble those parts by human. 

    It would be neat to see or design some "good practice" footprints for these parts, I don't know if anyone has these or is planning to do that, with very clear polarity indication in copper with no mask for instance, and some other information to make it clear it must not be shorted. Not a fully-baked solution, but just to throw out some ideas, maybe some hatching on the solder side of the board, with "DO NOT SHORT" - I don't know of a universal symbol for that! : ) 

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  • scottiebabe
    scottiebabe over 2 years ago

    I saw this on social media the other day and thought of you challengers

    image

    Spicy...

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