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Forum Arduino controlled metal forge.
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Arduino controlled metal forge.

Former Member
Former Member over 9 years ago

I would like to see a ramped up micro controlled version of this metal smelter. It is a duel fuel setup which starts out with propane and after warming up converts over to waste oil. There are several things that could be automated or just monitored.

 

Monitoring:

Heat temp inside (very handy when dealing with different types of metal and saving fuel)

 

Air fuel mix (maybe a old sensor from a waste oil burner could do this)

 

Fan speed (There not only is a compressed air line running the burner for the waste oil suction but also a extra air source to help with the fuel mix)

 

Automation:

This could be setup to run off its own power using a thermoelectric generator and a startup battery.

 

Automatic fuel cut over: The propane side  is only to warm up the body of the torch and if you could monitor the temp of the torch (separate from the internal temp of the smelter) after it reaches operating temp it could shut off a valve and open the oil valve.

 

In a very advanced version with lots of research it could be setup to control the air/fuel mix. This could vary based of which fuel you want to monitor since the propane would mix differently than the oil. But since the oil is going to be the primary fuel during the melting process they I believe it would be the preferred choice.

 

Thanks for your time I know this is a little different than what the channel usually works with but maybe you could think of a way to incorporate the control side of this into something else without making it just for a metal forge.

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  • Former Member
    Former Member over 9 years ago +1
    I sorta made a low temp version of a automated metal melting/pouring machine: https://plus.google.com/+MarkMillerstuff/posts/TDiARuw6tha
  • pathfider1998
    pathfider1998 over 9 years ago

    Too bad nobody ever read this.

     

    I am creating a similar project, based around Arduino/Microchip PIC/ST Semiconductor PIC/Samsung PIC, and using LED instead of LCD for more heat resistance and longevity.

    This one would (because it's only a concept for now) first fire up gas burner, wait few seconds, check if the coal or other fuel has been lit, and turns on the fan to top up the temperature.

     

    I really want to share my idea with you. Perhaps somehow we can come up with a solution?

     

    p.s. I found this similar but different implementation of furnace control, which might help you. Maybe you can modify some part of this implementation so you can adapt it to the forge instead of furnace? http://rampantrobots.blogspot.com/2012/12/thermocouple-controlled-furnace.html

    Here's another, but it's for controlling gas burner. http://www.instructables.com/id/Gas-Burner-Controller/

     

    Here's some idea: Since we need some sort of fail-safe mode if you leave the forge lit or gas leaks out, we can implement a proximity switch which will sound alarm and/or turn the gas off and extinguish the fire if user is too far away from the forge, and get a gas alarm of correct type so your workplace doesn't go flying into the stratosphere if the gas pipe or anything else is damaged.

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  • Former Member
    Former Member over 9 years ago

    I sorta made a low temp version of a automated metal melting/pouring machine:

    https://plus.google.com/+MarkMillerstuff/posts/TDiARuw6tha

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