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Forum Briefcase sized, portable plastic grinder/filament extruder/spooler
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  • 3D Printing
Related

Briefcase sized, portable plastic grinder/filament extruder/spooler

Former Member
Former Member over 9 years ago

Enjoyed the video on the briefcase sized 3D Printer.  How about a companion unit to make filament?  Should be able to take suitably sized plastics, grind, extrude and roll onto spools, for use with the briefcase-sized 3D printer, making for a completely portable 3D factory.  Simple menu selection (ie-soda bottles, milk jugs, cd cases, plastic bags, etc.) to set the temperature and extrusion/spooling speed.

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  • Former Member
    Former Member over 9 years ago in reply to makerkaren +2
    I have a friend that teaches technology, including 3D printing. Part of their class projects is printing and finishing low-cost plastic prosthetics made to fit a specific child in their community. Their…
  • kingrahl
    kingrahl over 9 years ago +2
    I've been working nearly four years (off and on) on an improved design of Ben's Briefcase 3D Printer. One of my intentions was to include (or design separately) a folding filament making station. (about…
  • Former Member
    Former Member over 9 years ago in reply to beacon_dave +2
    IMHO, that requires an unnecessary melt, more energy, time, and an additional molding process. Might as well make pellets, at that point. That's really the purpose of using shredded stock, then being able…
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  • makerkaren
    makerkaren over 9 years ago

    That sounds like it could be very useful.

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  • makerkaren
    makerkaren over 9 years ago

    That sounds like it could be very useful.

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  • beacon_dave
    beacon_dave over 9 years ago in reply to makerkaren

    There are a few examples of converting plastic bottles to plastic string

    e.g. https://www.youtube.com/watch?v=tywJmJK7rJA

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  • Former Member
    Former Member over 9 years ago in reply to makerkaren

    I have a friend that teaches technology, including 3D printing.  Part of their class projects is printing and finishing low-cost plastic prosthetics made to fit a specific child in their community.  Their greatest expense and frustration is getting the filament.  By being able to use a DIY filament production, they could do so much more, as well as help more people.

     

    Their primary effort is producing artificial hands for children with Amniotic Band Syndrome/ADAM Complex, which often results in partial amputation of the hand, or foot.  Statistically speaking, 1 in every 1200 births involves Amniotic Band Syndrome.  In 2014, that average was 3 children, every 5 minutes (36 children every hour), somewhere in the world.  So far, they have not progressed into designing them, but are using open-source plans.

     

    Bringing this type of support sytem to outlying communities would be greatly simplified, and costs greatly reduced.  In the process, cleaning up the environment of plastic waste would greatly benefit the ecosystems around the world, with recycling on a local level.  Imagine a 'trash-drive' to collect plastics, every few years, for a new prosthetic limb to fit each of those children affected, while the previous one gets refurbished and refitted for another needy child.

     

    While I am not directly involved, I feel it important enough to try to find a way to improve the world around me, if only by having an idea that can inspire others to action, where I cannot afford to provide such life-changing technology, myself.

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  • beacon_dave
    beacon_dave over 9 years ago in reply to Former Member

    I think one of the issues here might be the different types of plastics.

     

    I've not got into 3D printing yet myself but it appears that the filaments used tend to be either:

    PLA (Polyactic acid)

    ABS (Acrylonitrile butadiene styrene)

    PVA (Polyvinyl alcohol)

     

    Whereas the identifiable recyclable household materials (soda bottles, milk jugs, cd cases, plastic bags) tend to be:

    PP (Polypropylene)

    PE (Polyethelyne)

    PET (Polyethelyne terephthalate)

    PS (Polystyrene)

    V (Polyvinal chloride)

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  • Former Member
    Former Member over 9 years ago in reply to beacon_dave

    Milk jugs and 'disposable' plastic shopping bags, generally are made HDPE.  Same plastic, different process of manufacturing, for different end products.  The hand in the second article is HDPE.

     

    Alternatively, PLA is a plastic derived from corn, frequently found as disposable plastic shopping bags, and is commonly used in making the 'robohand' prosthetics.

     

     

     

    Got Milk? Then You’ve Got 3D Printer Filament at a 99.7% Discount | 3DPrint.com

     

    Got Milk? Then You’ve Got 3D Printer Filament at a 99.7% Discount

    by Hannah Rose Mendoza | Jul 3, 2014 | 3D Printing |

    http://3dprint.com/?pasID=MTA1ODE1&pasZONE=MTA1ODE3

     

     

     

    inShaAccording to a new study produced by the Pearce Research Group at Michigan Technological University (MTU) you can now save yourself money and help the environment, all while making sure you have strong bones. It turns out that the plastic milk jugs used in many countries are actually more efficiently recycled into filament for 3D printers than into plastic for reuse. When the High Density Polyethylene (HDP) milk containers are recycled in traditional facilities, the energy consumed to make the material reusable is considerably greater than that which is consumed when they are processed to make filament in the comfort of your own home.

    ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

     

    Man Compares His $42k Prosthetic Hand to a $50 3D Printed Cyborg Beast | 3DPrint.com

     

    Man Compares His $42k Prosthetic Hand to a $50 3D Printed Cyborg Beast

    by Eddie Krassenstein | Apr 20, 2014 | 3D Printing |

    http://3dprint.com/?pasID=MTA1ODE1&pasZONE=MTA1ODE3

     

     

     

    inShare358

    Share on Tumblr

    Over the last several months, some of the more inspiring stories around 3D printing have had to do with the printing of prosthetic devices, particularly hands. From war torn Sudan, where 3D printing is making the lives of beast-1hundreds of injured children and young adults easier, to people here in the United States, who are saving significant amounts of money by 3D printing their own prosthetics, these stories certainly are eye openers.

    Today 3DUniverse did a story about a man named Jose Delgado Jr.  Jose was born without a left hand, and in his 53 years on this planet has had first hand experience with the various prosthetic devices available to him. For over a year Jose had been using a $42,000 myoelectric prosthetic device, which took signals from the muscle fibers in his forearm, translated those signal, and then used them to mechanically move the fingers of the prosthetic, which looks pretty close to an actual hand. Luckily his insurance covered the cost of the device, unlike many individual’s who are less fortunate...

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  • beacon_dave
    beacon_dave over 9 years ago in reply to Former Member

    Looks as if for the HDPE milk bottles one could even use something like a deep fat fryer as a melting pot

    Making Blocks out of HDPE milk jugs - All

    and then drain that into the extrusion unit

    http://reprap.org/wiki/Recyclebot

     

    Temperature control, extrusion speed control and take up spool speed control could be controlled with a microcontroller.

     

    The difficult thing to control is probably contamination of the recycled materials - stuff like labels, glue, foil, milk residue etc.

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