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Member's Forum Sanyo (Panasonic) Ni-MH Battery Charger Teardown
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Sanyo (Panasonic) Ni-MH Battery Charger Teardown

scottiebabe
scottiebabe 9 months ago

2 minute teardown.

I bought a starter kit of eneloop Ni-MH batteries and a wall charger (NC-MQN06U) circa 2010-2011.

image

HR-3UTGA 1.2V, min 1900 mAh, Made in Japan.

At the time they were all the rage: https://en.wikipedia.org/wiki/Eneloop

Today there are more high-capacity low self-discharge Ni-MH manufactures available.

The wall charger, charges cells in pairs at an advertised rate of 300 mA for AAs and 150 mA for AAAs.

Popping the cover open

 image

image

image

A self-oscillating flyback provides and isolated and regulate 4 VDC supply to the charging circuitry.

Charging is managed with an 8-bit MCU EM78P259N

 image

https://www.alldatasheet.com/datasheet-pdf/view/118218/EMC/EM78P259N.html 

Charging current is regulated with a pair of ballast resistor providing an equivalent resistance of 3.57 Ohms

 image

The charger briefly pauses charging and samples the cell voltages with the ADC input on the MCU.

When charging AAA cells, the charger PWM modulates the charging current at 50%, to achieve an average charging current of 150 mA.

Gough Lui’s teardown shows an even simpler Ni-MH charger. https://goughlui.com/2013/12/22/review-teardown-sanyo-eneloop-batteries-charger-nc-mqn04a/ 

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  • Jan Cumps
    Jan Cumps 9 months ago +5
    Those "as cheap as possible" devices are provoking, aren't they? They use components that we often never heard about. Controllers and tool chains that most of us don't want to touch. Old school single…
  • DAB
    DAB 9 months ago +1
    That design should keep the batteries from overheating.
  • scottiebabe
    scottiebabe 9 months ago +1
    If you try to charge an already charged set of cells, the charger terminates after ~20 minutes (I missed measuring the cell voltage). Once charging is complete, the charger floats the cells at ~1.47V…
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  • scottiebabe
    scottiebabe 9 months ago

    If you try to charge an already charged set of cells, the charger terminates after ~20 minutes (I missed measuring the cell voltage).

    Once charging is complete, the charger floats the cells at ~1.47V, and periodically briefly charging to achieve a small trickle current.

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  • scottiebabe
    scottiebabe 9 months ago

    If you try to charge an already charged set of cells, the charger terminates after ~20 minutes (I missed measuring the cell voltage).

    Once charging is complete, the charger floats the cells at ~1.47V, and periodically briefly charging to achieve a small trickle current.

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