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John Wiltrout's Blog Auto Power off for Solder Station
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  • Author Author: jw0752
  • Date Created: 26 Oct 2014 5:03 AM Date Created
  • Views 2026 views
  • Likes 1 like
  • Comments 13 comments
  • automatic
  • timer
  • iron
  • soldering
  • tools
  • switch
  • safety
Related
Recommended

Auto Power off for Solder Station

jw0752
jw0752
26 Oct 2014

Recently there has been a good discussion on how to monitor Soldering Irons and Stations. I was going to add this post on to the thread that was already in progress but since it was really a comment thread for someone else's build I decided to post this as a stand alone blog post.

 

I too have had problems in the past with a soldering iron at our business site. Since multiple people use the solder iron it seems that too often we were forgetting to turn it off and would come back to the shop after a weekend only to find it running. The last time it was left on it was my fault. Having chewed my son out many times before for his transgression it was his turn to let me have it. After enduring my deserved dressing down I went back to my home shop and designed a simple solution.

 

I put together a simple 555 powered monostable timer tied to a relay. It was my goal to have the timer run for 60 minutes and then shut off the solder iron that would be plugged into it. Due to the tolerance of the components that I used this actually turned out to be 68 minutes which was in the ballpark. The timer plugs into the 120VAC outlet in the shop and the solder iron plugs into the other side of the timer box. When the RESET button is pressed the timer turns on the iron for 68 minutes and then automatically turns it off. If one is still using the iron it is necessary to push the reset button for a second 68 minute period. This solution has proved very effective and the iron has not been left on since the timer was installed.

 

 

Here is a schematic of the Soldering Iron Timer

 

Correction to Schematic: There needs to be a 10 k resistor between the 12V rail and pin 2 of the 555 timer to work properly.

 

 

image

 

I wasn't too concerned with cosmetics for this project and so I built it into a used plastic box and labeled it.

 

 

image

 

John

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Top Comments

  • Problemchild
    Problemchild over 11 years ago in reply to Problemchild +1
    BTW I got a Metcal from a mate at the right price so was quite happy... went to check them out again on Ebay to find silly sods paying as much as a new one for some well worn model. Some times people go…
  • jw0752
    jw0752 over 11 years ago in reply to Problemchild +1
    Hi John, You are right, we could monitor the delta temp of the stand using a microprocessor and then everytime we encountered a negative change of a specified duration we would start the shut down timer…
Parents
  • mcb1
    mcb1 over 11 years ago

    Nice work.

    Every soldering iron should have something similar fitted as standard.

     

    Mark

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  • jw0752
    jw0752 over 11 years ago in reply to mcb1

    Hi Mark, Thanks.  I worried that the auto off might be an inconvenience but in our circumstance the iron is seldom used longer than a half hour at a time. I bet your weather down there is improving as ours is getting colder.

    John

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  • mcb1
    mcb1 over 11 years ago in reply to shabaz

    Sounds great.

    Any links or cheap sources ...

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  • shabaz
    shabaz over 11 years ago in reply to mcb1

    Unfortunately I don't have any good sources : ( I purchased the main controller used from eBay, and then the tools/stand were bought new separately. This way it was semi-affordable.

    I refuse to pay the >£100 price for just the additional stands, so I manually unplug and swap out tools into a single stand.

    I've got the T245-A and T210-A (see here) tools, they are actually really well priced. It's just the base station and the tool stands which are expensive.

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  • Problemchild
    Problemchild over 11 years ago in reply to mcb1

    Unfortunately It seems that there's no such thing as Cheap with the well known "Quality" brands image

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  • Problemchild
    Problemchild over 11 years ago in reply to Problemchild

    BTW I got a Metcal from a mate at the right price so was quite happy... went to check them out again on Ebay to find silly sods paying as much as a new one for some well worn model.  Some times people go bonkers for kit and pay totally over the odds!

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  • Problemchild
    Problemchild over 11 years ago in reply to mcb1

    I'm going to need to mow the lawn and it's nearly November........Grass has no business growing in November should stop in September and that's the law!!

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  • Problemchild
    Problemchild over 11 years ago in reply to mcb1

    I'm going to need to mow the lawn and it's nearly November........Grass has no business growing in November should stop in September and that's the law!!

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