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Rachael's Blog Lab Equipment Projects - Vacuum Pick and Place Assistant Part 1 - Overview
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  • Author Author: rachaelp
  • Date Created: 20 Dec 2016 6:35 PM Date Created
  • Views 3822 views
  • Likes 11 likes
  • Comments 23 comments
  • project outline
  • lab_equipment
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Lab Equipment Projects - Vacuum Pick and Place Assistant Part 1 - Overview

rachaelp
rachaelp
20 Dec 2016

There's been a lot of talk on shabaz's blog for his pick and place buddy recently and this gave me the motivation to get on with the very similar project I have been planning. There are some great ideas in that project and the subsequent discussions which will definitely enhance what I was planning and as a result of the inspiration from there have come up with a bunch of additional ideas for things I would like to add to my own. This will be the first blog of several as I go through the design and get it working. I have to fit this in around my main work so it may take a little while before it is complete.

 

The basic requirements for this project are as follows:

 

  1. Provide effective and controllable vacuum pickup for SMD components ranging from small surface mount passives to larger IC's.
  2. Give guidance to the user about which parts to place in which locations.
  3. Be reliable and easy to maintain.
  4. Be self contained (i.e. no need for external vacuum or compressed air source).
  5. Be relatively quiet in operation.
  6. Be integrated with my existing systems to ease use.

 

So today the chassis I ordered to complete the bulk of the kit needed for this project arrived. Whilst there are still things I need to add to the kit as I work through how it's all actually going to work, most of what I will need to get the initial prototype up and running are there. So here is a picture of the bulk of the items:

 

image

 

You can see I have gone for a substantial aluminium chassis. This is personal preference, I like equipment that has a really sturdy and well built feel to it so I went with a premium case. The down side is it makes sorting the mechanical parts of the project more challenging as cutting out holes in that thick brushed aluminium front panel is a lot more difficult than if it were a thin aluminium or plastic panel.

 

For the initial prototype I have got a cheap PSU from Amazon and I am using an Arduino for the simplicity of getting the thing working. Once it's all working I will probably spin a lot of the electronics into a custom PCB just so I can make it all neater and add in any customisations to the circuit that I want. I'll do a blog covering that process which will lead into some blogs I am considering covering EAGLE and how I set things up etc.

 

In the above you can see several pieces of the kit, some you'll know what they are for with regards a project of this type, others may be more of a mystery. I'm going to leave you guessing in the comments for a little while on that one just for a little fun image

 

This was just a brief overview, thanks for reading and let me know your thoughts in the comments!

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Top Comments

  • Jan Cumps
    Jan Cumps over 8 years ago +3
    I'll guess the pneumatics: Left top: pump left middle: several types of push-in connectors left bottom: handpiece and filter mid bottom: valve right-bottom: wah-wah.
  • mcb1
    mcb1 over 8 years ago in reply to Jan Cumps +3
    I've done better than that and guessed everything ..... its "stuff" The object on the right looks like some form of axis control. I'm picking its for moving the selfie camera so you can capture the tongue…
  • Jan Cumps
    Jan Cumps over 8 years ago in reply to rachaelp +3
    I too find it easier with vacuum than with tweezers. - as Rachael says, you can pick the components straight out of the strips. - it's possible to give the component an extra nudge down into the paste…
Parents
  • Jan Cumps
    Jan Cumps over 8 years ago

    I'll guess the pneumatics:

    Left top: pump

    left middle: several types of push-in connectors

    left bottom: handpiece and filter

    mid bottom: valve

    right-bottom: wah-wah.

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  • Jan Cumps
    Jan Cumps over 8 years ago

    I'll guess the pneumatics:

    Left top: pump

    left middle: several types of push-in connectors

    left bottom: handpiece and filter

    mid bottom: valve

    right-bottom: wah-wah.

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  • mcb1
    mcb1 over 8 years ago in reply to Jan Cumps

    I've done better than that and guessed everything ..... its "stuff"

     

    The object on the right looks like some form of axis control.

    I'm picking its for moving the selfie camera so you can capture the tongue holding exercise when you're carefully placing the object.

    It's either that or you want to rotate the world to suit your chair.....

     

    Looks like a good build coming up.

     

    mark

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  • rachaelp
    rachaelp over 8 years ago in reply to mcb1

    mcb1 wrote:

     

    I'm picking its for moving the selfie camera so you can capture the tongue holding exercise when you're carefully placing the object.

     

    What a good idea! As we all know, getting the correct tongue angle is essential to accurate placement of parts! Looks like I will need another pan/tilt unit for the selfie camera now.....

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  • rachaelp
    rachaelp over 8 years ago in reply to Jan Cumps

    Jan, you are spot on with all the pneumatics guesses image

     

    There are probably some other bits and pieces I need for the pneumatic side and I have to admit the pneumatics / mechanical part of this project are likely to be the part that carries the most risk. I'll draw up a more detailed spec / initial design overview fairly soon and then hopefully things should become a little clearer on that front. I think these are the areas where I will be taking a close look at what others have done in their projects for inspiration!

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