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PCB Design, Prototyping and Production
PCB Forum What Do You Do With Bad/Extra PCBs?
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  • mistakes
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Related

What Do You Do With Bad/Extra PCBs?

Gough Lui
Gough Lui over 2 years ago

Recently, I posted this blog about inexpensive PCBs being a boon for hobbyists. I myself have benefited greatly from being able to turn my designs into reality and learn-as-I-go.

But there is a flip-side to everything - as it is so cheap, I often do end up making mistakes (unintentionally, of course) and they get manufactured and shipped all the way to me. Other times, the minimum order quantity means I have an extra few boards of a design I might not ever rebuild as it may have deficiencies or is just a one-off design to solve a one-off problem.

That brings me to the obvious question - what does one do with this ever-growing mountain of PCBs filled with paints, copper, fibreglass, etc?

Sometimes I have "bodge-wired" elements from boards to turn them into inelegant breakout boards, rewired certain sections to turn them into a new project. Or perhaps used them as spacers/shims for wobbly tables, as art, or as a piece of scrap to protect my bench. But even these applications quickly run out if one makes quite a few boards ...

So is there a better thing to do with them? I'm not sure they're really recycled? I know ENIG/ENEPIG boards often get coveted by those looking to extract gold, but what about the humble low-cost HASL boards? It would just feel a bit of a shame to be contributing to the "e-waste" problem, even if it wasn't immediately financially ruinous.

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  • michaelkellett
    michaelkellett over 2 years ago +3
    I keep them in the "job box" for that project. I have job boxes going back 20 years. Just recently someone asked me if I could help with a board I designed 10 years ago and I was able to offer them…
  • misaz
    misaz over 2 years ago +3
    Last time I reused bad PCBs for evaluating SMD (0603 in my case) LEDs. I solder LED instead of decoupling capacitor and pinhead for power pins. Then I was able to connect wires between power pinheads and…
  • Jan Cumps
    Jan Cumps over 2 years ago +2
    The ones that can be bodged to perform well, I usually keep. All other ones get dumped. I am not a museum.
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  • misaz
    misaz over 2 years ago

    Last time I reused bad PCBs for evaluating SMD (0603 in my case) LEDs. I solder LED instead of decoupling capacitor and pinhead for power pins. Then I was able to connect wires between power pinheads and breadboard and test brightness of LED when using different through hole resistors on breadboard.

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  • misaz
    misaz over 2 years ago

    Last time I reused bad PCBs for evaluating SMD (0603 in my case) LEDs. I solder LED instead of decoupling capacitor and pinhead for power pins. Then I was able to connect wires between power pinheads and breadboard and test brightness of LED when using different through hole resistors on breadboard.

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