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PCB Forum Solder paste viscosity - making the right choice - help please?
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Related

Solder paste viscosity - making the right choice - help please?

davebullockmbe
davebullockmbe over 1 year ago

Calling all hand builders.

I am building a homebrew semi-automatic solder paste dispenser to build one-off SMD boards.
I attach a picture of where I am up to below.
The system uses a 1mL syringe with a 22G needle being driven by a threaded rod connected to a miniature motor and gearbox.
The motor is controlled by an Arduino that can activate the motor for a variety of milliseconds to deliver the correct solder paste 'droplet' size.

My problem is selecting a solder paste with the correct viscosity.
Whilst testing I used various household 'pastes' to save wasting expensive solder paste. I tried toothpaste and Dijon mustard and the system delivered acceptable sized droplets (see toothpaste attached below):-

image

However when I tried my solder paste, the system delivered the paste but due to it's thicker consistency it continued to 'creep' out the needle after the motor advance.
Clearly the paste is too thick and unduly pressurises the system, slowly releasing over time rather than being delivered all in one droplet.
The effect is that I get a slowly emerging 'worm' of paste rather than a nice droplet.

image

So my plea for help is this.
Without going to the expense of buying a variety of solder pastes in the hope one is suitable, does someone in the community have experience of hand delivering droplets
of 'leaded' solder paste in a similar manner. And can you kindly save me a lot of experimenting, by suggesting a suitable paste please?

Thanks in anticipation......
Dave

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  • michaelkellett
    michaelkellett over 1 year ago +3
    Solder paste will vary in consistency according to age, temperature and stirring. The stuff in small syringes is often of very poor quality - you should make sure you buy a recognised brand (not from…
  • shabaz
    shabaz over 1 year ago +1
    A bit of a science-experiment level thought rather than a serious suggestion, but I've always wondered if there wasn't another technique feasible, which would be to glue down every part precisely where…
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  • anniel747
    anniel747 over 1 year ago in reply to davebullockmbe

    Maybe you should try this. 

    image

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