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RoadTest Forum Fuel Tank BoosterPack With Rechargeable LION Battery and CCS or Energia - I2C issues
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  • i2c
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Related

Fuel Tank BoosterPack With Rechargeable LION Battery and CCS or Energia - I2C issues

Robert Peter Oakes
Robert Peter Oakes over 12 years ago

I am one of the Road testers for the Fuel tank Booster Pack

 

I have 3 issues I am trying to resolve and would appreciate a little help, it is code related, not an issue with the actual evaluation of the product,

 

 

CCS Issues

With the booster Pack are a couple of demo programs, one for the MSP430G, one for a Tivia C. none for the board delivered with the Booster image (MSP430F5529)

 

so away I go testing , getting ready to run the demos, MSP430G demo compiles, uploads to the Board and seems to run but prints garbage on the console as if it had the wrong baud rate set. It is supposed to be set to 9600, N, 8, 1 but I tried that and every other baud rate available to Putty. Nothing worked. here is the code The specified item was not found.

 

so on to the Tivia C demo, this wont even compile so I can not get it to upload and test, missing libraries error etc

 

both Demos are CCS projects, I am not familiar with CCS, although I can make sense of the code, the tool is a struggle to get to know and use... but I was able to compile and upload the MSP430G project but with issues as shown above which are not related to CCS as far as I can tell.

 

any tips regarding either of these two issues would be appreciated.

 

Energia Issue (Or Library ?)

 

So given the issues with CCS I decided to simply write the code in Energia, this would be more useful to many readers as there are no sample code I have been able to see so far...

 

If I send a read to the Fuel Gauge for any one parameter it will work without a problem (See Views below)

If I try to grab a series of values like Volts, Avg Amps, Temp then it all goes wrong, I have tried many variations of code to no Joy, currently I suspect it may be the Wire library

 

below is the start of my demo code for the Energia IDE, compiles ok, uploads ok, works on multiple platforms ok except for the one issue, cant read more than one parameter without going wrong.

 

 

#define bq27510CMD_TEMP_LSB  0x06

#define bq27510CMD_VOLT_LSB  0x08

#define bq27510CMD_AI_LSB    0x14

#define bq27510CMD_SOC_LSB   0x20

#define bq27510_ADR      0x55  // address of the fuel gauge


#include <Wire.h>


void setup()

{

  Wire.begin();        // join i2c bus (address optional for master)

  Serial.begin(9600);  // start serial for output

}

void loop()

{

  int Volts;

  int  Amps;

  signed int  AverageCurrent;

  int  Temp;

  int SOC;

 

// uncommenting any one of these works 100%, as soon as more than one is used, it all goes wrong.

//Temp  = getValue(bq27510_ADR, bq27510CMD_TEMP_LSB )/ 10 - 273;

//Volts = getValue(bq27510_ADR, bq27510CMD_VOLT_LSB );

Amps = getValue(bq27510_ADR, bq27510CMD_AI_LSB);

//SOC = getValue(bq27510_ADR, bq27510CMD_SOC_LSB);

 

  Serial.print("Temp=" );  Serial.println(Temp);

  Serial.print("Volts=" );  Serial.println(Volts);

  Serial.print("AvgI=" );  Serial.println(Amps);

  Serial.print("SOC=" );   Serial.println(SOC);

  Serial.println(millis()); // to know the console actually updating

 

  Serial.println(); 

  Serial.println();

  delay(2000); // only output every 2 seconds

}

 

int getValue(int port, int cmd)

{

  unsigned int tmp1, tmp2, response;

  Wire.beginTransmission(port);

  Wire.write(byte(cmd));

  response = Wire.requestFrom(port, 2);    // request 2 bytes from slave device port, response always gets set to 62 for some reason, should be 2.

  

Serial.print("available1="); Serial.print(Wire.available()); // Debug statement, always returns 2 as expected.

 

  Wire.endTransmission(true);

 

  while(Wire.available())

  {

     // messy I know, should not assume two responses but this is a prototype and it works, will be cleaned up

    tmp1 = Wire.read() ;

    tmp2 = Wire.read() ;

  }

 

  Serial.print("cmd =");Serial.print(cmd);Serial.print(" Value =");Serial.println(transBytes2Int(tmp2, tmp1)); // debug statement

  return transBytes2Int(tmp2, tmp1);

}

 

unsigned int transBytes2Int(unsigned char msb, unsigned char lsb)

{ // this works just fine.

    unsigned int tmp;

    tmp = ((msb << 8) & 0xFF00);

    return ((unsigned int)(tmp + lsb) & 0x0000FFFF);

}

 

 

Fullscreen 4336.contentimage_41091.html Download
<html><head><title>Jive SBS</title></head>
<body><font face="arial,helvetica,sans-serif">
<b>Error</b><br><font size="-1">
An general error occurred while processing your request.
</font></font></body></html>

This is the output from the above code, as you can see the mA reads correctly (Verified with a meter), discharging at a rate of 15mA so -15

 

change code to this

 

//Temp  = getValue(bq27510_ADR, bq27510CMD_TEMP_LSB )/ 10 - 273;

Volts = getValue(bq27510_ADR, bq27510CMD_VOLT_LSB );

//Amps = getValue(bq27510_ADR, bq27510CMD_AI_LSB);

//SOC = getValue(bq27510_ADR, bq27510CMD_SOC_LSB);

image

  Volts working OK, 4.115V and verified with a meter.


now

 

Temp  = getValue(bq27510_ADR, bq27510CMD_TEMP_LSB )/ 10 - 273;

//Volts = getValue(bq27510_ADR, bq27510CMD_VOLT_LSB );

//Amps = getValue(bq27510_ADR, bq27510CMD_AI_LSB);

//SOC = getValue(bq27510_ADR, bq27510CMD_SOC_LSB);

 

Fullscreen 6283.contentimage_41092.html Download
<html><head><title>Jive SBS</title></head>
<body><font face="arial,helvetica,sans-serif">
<b>Error</b><br><font size="-1">
An general error occurred while processing your request.
</font></font></body></html>

Again, correct measurement 22deg C.

 

so why when I do this

Temp  = getValue(bq27510_ADR, bq27510CMD_TEMP_LSB )/ 10 - 273;

Volts = getValue(bq27510_ADR, bq27510CMD_VOLT_LSB );

Amps = getValue(bq27510_ADR, bq27510CMD_AI_LSB);

//SOC = getValue(bq27510_ADR, bq27510CMD_SOC_LSB);

 

Fullscreen 1425.contentimage_41093.html Download
<html><head><title>Jive SBS</title></head>
<body><font face="arial,helvetica,sans-serif">
<b>Error</b><br><font size="-1">
An general error occurred while processing your request.
</font></font></body></html>

does it all go wrong, I can find nothing in the data sheets to say you can not do this, and if you look, the last measurement is actually reflecting the previous request, as in the Voltage reading

I can re-arrange the order of requesting the parameters and the affect is the same, the last one reflects the previous and the others are garbage. Is smells of a memory issue probably in the Wire or TWI library, I look at the wire and could not find anything obvious.


So if any of you Energia experts out there with some I2C knowledge can help, suggest workaround or something it would be appreciated.


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  • gsgill112
    0 gsgill112 over 12 years ago

    Hi Peter I was testing your energia code but, it just prints some random values, for the current I am getting a 65560 value ? also the sample code from Tiva Ware was working fine until now, where I am getting pretty constant values (-15mA if not charging, for any amount of load i put on the boosterpack and around 130~200mA while charging) any idea why ?

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  • Robert Peter Oakes
    0 Robert Peter Oakes over 12 years ago in reply to gsgill112

    you should not be seeing 15mA no matter the load on the fuel tank, the fuel tank without modification can draw tht much simply sitting there with a battery connected and nothing else (One of its down sides I addressed in my later videos). Try connecting a 20-50ohm resistor between 5V and ground on the fueltank board, you should get a reading appropriate to the value or above (Conversion in-inefficiencies)

     

    your indication on charging is about right

     

    I found that I had to fire the command at the fuel gauge twice in order to get a correct response from it (When asking for more than one parameter), i just double checked the code I posted and it still behaves the way shown in the video and written text of the blog entries.

     

    the only values i saw in my testing that where in that range was the est to empty and the est to full

     

    post you energia code and I will happily test it on my board for you. Are the reading you indicating above from when it was working or what you see now

     

    Peter

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  • gsgill112
    0 gsgill112 over 12 years ago in reply to Robert Peter Oakes

    Hi Peter, Initially when I got this Module, It was working fine after putting a load of quite a lot RGB Led's I was able to get a ~-500mA consumption. and on plugging the power I was getting ~200-250mA charge without any load, but now the Battery Booster Pack gives ~-15/-16(With/Without Load) constant values as discharge current but the charging current varies from 20-100mA(Without load). I am currently using the example code provided by TI (Tiva-C Ware).

    So, my fuel gauge is behaving abruptly ?

     

    I will get some time early next morning and post few screen shorts. Maybe that will help .

     

    thanks

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  • kas.lewis
    0 kas.lewis over 12 years ago in reply to Robert Peter Oakes

    Hello Peter,

     

    I have looked over the I2C chatter and I see each command being sent only once as I would expect. The garbage is only from the very first command sent and I hope to look into that more. The other issue of capacity is getting more interesting on my end. I had the output stop as expected when the charge state gets to low but then after a quick recharge (less then 10 seconds) the battery was reporting 26% capacity, I have had this occur twice, once going below the auto recharge point and once when still above that. If I get any more revelations I will add them here, I hope to get my review done shortly but sitting and typing for long periods is not possible at the moment due to a back injury.

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  • Robert Peter Oakes
    0 Robert Peter Oakes over 12 years ago in reply to kas.lewis

    post as you go, don't wait to have it all completed, if you have 1 of 3 done, post that and follow up

     

    this is what I do with my reviews and blogs, this way people can follow on with the progress, and even provide some early feedback that may even steer you in a different direction for the next one

     

    if you look at my 33622A review i'm doing right now, only the un-boxing video it there and a list of what is to come

     

    anyway, which ever way you feel comfortable with, just thought I would share my tactic.

     

    re the I2C lines, yes there is definitely something funny going on with the device (Fuel Gauge) as when i try to send single commands but change the register for each it will fail for sure

     

    if i repeat the command for each register it works 100%, I am in the process of figuring out how to stream out the configuration registers to validate the setup as the estimated capacity for all of us is close to 20% lower than expected and my current assumption is it may be due to having too high a cutoff voltage in discharge mode (3.5V is way too early) and the algorithm learns this over time so no surprise it is showing low capacity when charge state is showing 100%. I have no doubt the charged state is correct, measuring the volts with an accurate meter confirms this (A nice 4.2V) so i'm pretty sure it all has to do with the discharge parameters, not the battery or the algorithm.  Problem is I cant find example of how to do this so im working from the data sheets. I look forward to any findings you get from the traffic captures.

     

    Peter

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  • Robert Peter Oakes
    0 Robert Peter Oakes over 12 years ago in reply to kas.lewis

    post as you go, don't wait to have it all completed, if you have 1 of 3 done, post that and follow up

     

    this is what I do with my reviews and blogs, this way people can follow on with the progress, and even provide some early feedback that may even steer you in a different direction for the next one

     

    if you look at my 33622A review i'm doing right now, only the un-boxing video it there and a list of what is to come

     

    anyway, which ever way you feel comfortable with, just thought I would share my tactic.

     

    re the I2C lines, yes there is definitely something funny going on with the device (Fuel Gauge) as when i try to send single commands but change the register for each it will fail for sure

     

    if i repeat the command for each register it works 100%, I am in the process of figuring out how to stream out the configuration registers to validate the setup as the estimated capacity for all of us is close to 20% lower than expected and my current assumption is it may be due to having too high a cutoff voltage in discharge mode (3.5V is way too early) and the algorithm learns this over time so no surprise it is showing low capacity when charge state is showing 100%. I have no doubt the charged state is correct, measuring the volts with an accurate meter confirms this (A nice 4.2V) so i'm pretty sure it all has to do with the discharge parameters, not the battery or the algorithm.  Problem is I cant find example of how to do this so im working from the data sheets. I look forward to any findings you get from the traffic captures.

     

    Peter

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  • kas.lewis
    0 kas.lewis over 12 years ago in reply to Robert Peter Oakes

    Hello Peter,

     

    I have looked over the I2C chatter and I see each command being sent only once as I would expect. The garbage is only from the very first command sent and I hope to look into that more. The other issue of capacity is getting more interesting on my end. I had the output stop as expected when the charge state gets to low but then after a quick recharge (less then 10 seconds) the battery was reporting 26% capacity, I have had this occur twice, once going below the auto recharge point and once when still above that. If I get any more revelations I will add them here, I hope to get my review done shortly but sitting and typing for long periods is not possible at the moment due to a back injury.

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