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Blog Digital Manufacturing: A Modern Industrial Revolution?
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  • Author Author: jlucas
  • Date Created: 17 Oct 2016 6:07 PM Date Created
  • Views 923 views
  • Likes 1 like
  • Comments 2 comments
  • business of engineering
  • eejournal
  • digital manufacturing
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Digital Manufacturing: A Modern Industrial Revolution?

jlucas
jlucas
17 Oct 2016

These days, the phrase “game changing” is so overused that it’s become the go-to hyperbole for any tech development that slightly moves the needle in a given field. However, every so often the industry experiences a genuine tectonic shift that leaves the landscape permanently altered in its wake. image

 

More than a century ago, the Industrial Revolution spurred one of the most dramatic shifts in human history from primarily man-made manufacturing to the dawn of machinery. Today, the demand for even greater efficiency has introduced yet another potential landmark in the history of innovation – the proliferation of digital manufacturing.

 

Through the use of advanced software and data, digital manufacturing enables companies to make smarter business decisions.  Computer-based systems present a 3D view of products and the manufacturing life-cycle that engineers can use to define and improve manufacturing processes. Digital manufacturing also adjusts for process capabilities and limitations, helping businesses to save both time and money.

 

The origins of digital manufacturing

During the early 1980s, the idea of computer-integrated manufacturing soared. Computer-aided design (CAD) and engineering (CAE) along with enterprise resource planning (ERP) burst onto the scene in an effort to enhance product quality, operational flexibility and time to market. With the rise of the Internet, manufacturers began looking for ways to digitally store growing amounts of operational product data. Product life-cycle management software systems soon emerged, giving manufacturers the opportunity to carry out simulations as well as carefully designing and creating products as efficiently as possible. These technologies and applications revolutionized the manufacturing industry and set the stage for digital manufacturing labs across the country.

 

Digital manufacturing labs today

With a penchant for delivering data-driven solutions, the U.S. Department of Defense made a strong commitment to digital manufacturing by awarding more than $100 million in federal research grants to manufacturing institutes in Chicago and Detroit. With the help of top universities and corporate partners, these new hubs for digital innovation are advancing the industry.

 

In the same way that the famous Bell Labs in New York used applied research to bring about the transistor, laser and fax machine, today’s digital manufacturing labs hope to develop the innovations of tomorrow. With the recent establishment of four national manufacturing competitions, digital manufacturing is growing faster than ever before. The hope is that these events will help revitalize American manufacturing by delving into new technologies such as wearable devices and 3D printing.

 

With increased demand for more efficient and consistent production processes, computer-aided technologies may have first made their way into manufacturing decades ago, but as the technology becomes more sophisticated and accessible, its impact is felt more keenly all the time. Considered by many to be the next step in the evolution of the industry, digital manufacturing applications have helped launch a wide array of groundbreaking technologies, with no sign of the march of progress slowing down.

 

What are your opinions on Digital Manufacturing? Is it a genuine game-changer, or are there other, more exciting developments on the horizon? Share your thoughts in the comments section below...

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Top Comments

  • michaelkellett
    michaelkellett over 8 years ago +1
    Digital Manufacturing = hype ! Manufacturing has been steadily evolving - since the first two cavemen got together and set up a flint tool factory - they made tools and traded for food. If America hopes…
  • ajens23
    ajens23 over 8 years ago in reply to michaelkellett

    Well... some manufacturing is better than no manufacturing.

    Having lived through most of the digital revolution, digital manufacturing has it's place.

    We have a lot of little job shops that still churn out parts on manual machines, but it's nearly impossible to compete with the full CNC shops; especially as the runs move from prototype to continuous production or complex geometries.

    Three-D printing is neat and when it can make a fully functional 1911 please sign me up. 

    I'm still waiting to see how this new digital titanium printing plant shakes out. (Norsk Titanium Plattsburgh NY, Google it)

    Their process involves plasma welding titanium under a pure argon blanket.

    A probable heat treat, CNC machine, then possibly a final heat treat and/or a final grind.

     

    Depending on the exact process, they are going to have problems with thermal stresses, and fires. (And I hope they have lots of O2 sensors in the plant)

    I wish them good luck (and if they need a plant engineer....)

     

    The limiting factor in the digital revolution is not the technology, it's the lack of vision in manufacturing leadership.

    We are still stuck with the same people running the show that have brought us to our current state.

    I heard that the Chinese are putting more automation into places like Foxconn.

    Here in the states, automation has been a key component of production since WWII.

    Does that qualify as digital manufacturing, yeah, it probably does.

    Will it be enough to bring manufacturing back to the US? Probably not.

    What we might get is a race to the bottom where everyone (or nearly) has a CNC machine in the garage trying to make parts on the side for a little extra cash.

    Whatever happens it is going to be interesting times.

     

    Al  

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  • michaelkellett
    michaelkellett over 8 years ago

    Digital Manufacturing = hype !

     

    Manufacturing has been steadily evolving - since the first two cavemen got together and set up a flint tool factory - they made tools and traded for food.

     

    If America hopes to revitalize its industrial manufacturing sector by pumping government money into silly competitions based on the latest media buzz phrase then it's doomed to failure.

     

    In my book the biggest single contributor (in as much as such a concepts valid at all)  to modern manufacturing performance is statistical process control - gathering data does nothing - it's using the data that counts.

     

    In reality evolution (of anything) is based on millions of little steps and circumstances.

     

    BTW, Bell Labs did not invent Lasers.

     

    https://en.wikipedia.org/wiki/Laser

    https://en.wikipedia.org/wiki/HRL_Laboratories

    https://en.wikipedia.org/wiki/Charles_H._Townes

     

    MK

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