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Maker to Manufacture

Former Member
Former Member over 9 years ago

Say you're bashing about in the garden shed, inhaling way too much solder smoke and occasionally letting the magic blue smoke escape from your ICs, and you've finally created the killer product that's going to make you a billionaire.  But of course this is a prototype...and you want to get it into the hands of a few people to test.

 

In the world of corporations, you'd go talk to your friendly system integrator / system builder who would work with you to do a prototype run, they'd see you're "for real" because a programme budget of $50-100k is chump change in this sort of thing.

 

But you only have a meagre cash pile, and your friends and family have grown weary of your cap-passing, so you only have $1000 to throw at the prototype phase.  You'd like at least 50 people to give you feedback, so you're looking at an all-in piece price of $20 (say the components themselves retail for $5).

 

How does the maker clear this hurdle (and feel free to adjust the $ / quantity figures to something more realistic in your response, but I think this budget is fairly realistic from a fail-fast/cheap-often agile process perspective).

 

Assuming a successful prototype, one imagines it would be easier to take the prototype into production since you have 50 people who were amazed...Kickstarter and/or VCs would probably be able to help you into production from that point...

 

But what about the prototype manufacturing run?

 

Thanks!

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  • michaelkellett
    michaelkellett over 9 years ago +1
    It's very hard to get from proof of concept to production. If you just want to hand out prototypes so long as there are no safety implications you may be able to avoid the expense of any certification…
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  • michaelkellett
    michaelkellett over 9 years ago

    It's very hard to get from proof of concept to production.

     

    If you just want to hand out prototypes so long as there are no safety implications you may be able to avoid the expense of  any certification but if you need FCC or UL certification (CE testing in Europe) expect to blow the $1000 several times on testing !

     

    If you are working from your shed the cheapest route is to make your own prototypes. It's at this stage that you normally find some snags - the first one worked but the next 50 don't so it's almost certainly to go for less than 50 (like 5) for the very first build. Anyway - as a one man band you won't be able to handle field responses from 50 devices.

     

    It's the next step, into production, that'll break you - now you need all the certification, tooling and test gear in place before you can sell anything. And you have to sell them too !

     

    I design stuff for other people and i see them struggling with these problems all the time - there are no easy solutions - it takes hard work, skill and money !

     

    MK

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  • michaelkellett
    michaelkellett over 9 years ago

    It's very hard to get from proof of concept to production.

     

    If you just want to hand out prototypes so long as there are no safety implications you may be able to avoid the expense of  any certification but if you need FCC or UL certification (CE testing in Europe) expect to blow the $1000 several times on testing !

     

    If you are working from your shed the cheapest route is to make your own prototypes. It's at this stage that you normally find some snags - the first one worked but the next 50 don't so it's almost certainly to go for less than 50 (like 5) for the very first build. Anyway - as a one man band you won't be able to handle field responses from 50 devices.

     

    It's the next step, into production, that'll break you - now you need all the certification, tooling and test gear in place before you can sell anything. And you have to sell them too !

     

    I design stuff for other people and i see them struggling with these problems all the time - there are no easy solutions - it takes hard work, skill and money !

     

    MK

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