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  • Author Author: sleuz
  • Date Created: 5 Mar 2013 2:50 PM Date Created
  • Views 736 views
  • Likes 0 likes
  • Comments 0 comments
  • bush
  • press_fit
  • 90
  • shank
  • power_element
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Press-Fit Connection Technology

sleuz
sleuz
5 Mar 2013

Getting to know the Press-Fit Technology

An effective electrical press-fit connection is created by pressing a pin into the plated through hole of a circuit board and – as part of cold welding process – generating a gas-tight electrical connection.


 

The through-hole plating for a press-fit system is essentially made in the same way as are the holes for accepting components for THT soldering. Thus there are no changes required in the pcb manufacturing process.

 

One outstanding characteristic of the press-fit system compared to the soldering system is that it produces not only an electrical connection but also an extraordinarily strong mechanical connection between the inserted components and the pcb.

 

Lowest FIT value (Failure in Time) of the overall system. It is up to 30 times better than that of an SMT solder joint. A single solid press pin has a typical extraction force of 100 N or approximately 70% of the insertion force. Therefore press-fit connections are predestined to provide not only electrical but also mechanical connection solutions for electrical components.

image

(derating measurements for power elements with flat pins only)

Take advantage


  • Transfer up to 10A/per Pin
  • No special tools required. A simple lever press is sufficient
  • extremely high environmental and mechanical stability
  • Low-resistance connection (< 200 μΩ) means low self-heating; hence less heat must be dissipated through the system
  • No heat development on sensitive components and no thermal stress of the circuit board
  • No cold solder joints
  • High mechanical retaining forces
  • Double-sided mounting of circuit boards is possible
  • Much higher long-term reliability as for solder connections
  • More secure than soldering and screw connections
  • No changes in the production of circuit boards necessary

 

imageBushes with two Rows Pin-PlateimageShanks with full plain Pin-Plate
imageBushes with Pin-Plate CircumferencesimagePower Elements 90° with two Rows Pin-Plate
imageBushes with full plain Pin-PlateimagePower Elements 90° with full plain Pin-Plate

 

 

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