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Connector Technology & Design
Forum Does Anyone Have a Project that Could Use Wago's Pluggable Tools-Free Connectors?
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Related

Does Anyone Have a Project that Could Use Wago's Pluggable Tools-Free Connectors?

rscasny
rscasny over 2 years ago

imageI was speaking with WAGO who would like to some element14 members to use some of its pluggable connectors.

We first discussed a roadtest. In general, we don't roadtest connectors unless they are part of a larger eval kit. The timing for a design challenge for the remainder of this year isn't quite right as far as scheduling goes.

So, we thought we would ask if any of you would need their products for a project you are doing? If so, we would get some for you.

Let me tell you about the Wago pluggable connectors:

WAGO's pluggable connection system provides a 'tools free' solution for your wiring applications. The system includes seven product lines (2.5–7.62 mm/0.98–0.3 inch pin spacing) and terminates conductors ranging from 0.08 to 10 mm2 (28–8 AWG), offering a wide range of application possibilities.

imageFeatures:

  • Versatile pluggable connection system for continuous system wiring
  • Easy cable pre-assembly and on-unit wiring via vertical and horizontal actuation for the CAGE CLAMP® variants
  • Push-in CAGE CLAMP® termination of both solid and ferruled conductors
  • 100% protection against mismating that's easy to implement
  • Compact and versatile designs
  • Easy-to-customize coding options
  • Intuitive and tool-free lever actuation
  • Universal connection for all conductor types
  • Push-in termination of solid and ferruled conductors
  • Test slot 90° to conductor entry
  • 100% protected against mismating
  • Coding option available
  • Rapid in-the-field connections

Resource Links:

Mfr Page

Rapid Field Connections

If any of you have a project and would like to get some of these connectors, please leave a comment below. 

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Top Replies

  • scottiebabe
    scottiebabe over 2 years ago in reply to anniel747 +5
    Not to be confused with the
  • beacon_dave
    beacon_dave over 2 years ago +4
    scottiebabe 'Scottiebabe Deluxe Edition' PST widget ? /technologies/test-and-measurement/b/blog/posts/pst-program-the-pico-scpi-labtool?CommentId=202841e3-5717-4d6c-b602-fdb848ffb95c
  • neuromodulator
    neuromodulator over 2 years ago +4
    These look very nice. I'm working on a project where I'll need these kind of connectors at some point (probably next year). The low end screw-based terminal blocks have many inconveniences compared to…
Parents
  • beacon_dave
    beacon_dave over 2 years ago

     scottiebabe 'Scottiebabe Deluxe Edition' PST widget ?

    /technologies/test-and-measurement/b/blog/posts/pst-program-the-pico-scpi-labtool?CommentId=202841e3-5717-4d6c-b602-fdb848ffb95c

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  • scottiebabe
    scottiebabe over 2 years ago in reply to beacon_dave

    lol you tagged the wrong person! You meant to tag Jan Cumps and shabaz its their project, I am just excited to follow along on the sidelines!

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  • beacon_dave
    beacon_dave over 2 years ago in reply to scottiebabe

    But you packaged it up ?

    A pluggable tools-free connector would be great for this.

    image

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  • scottiebabe
    scottiebabe over 2 years ago in reply to beacon_dave

    LOL you will note I set the bar marginally above the noise floor. So no matter what the outcome I had fun and wasn't disappointed.

    Your good with mechanical things download the .step file and lets help lead Jan down the orange lever road to Wago Land.

    image

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  • beacon_dave
    beacon_dave over 2 years ago in reply to scottiebabe

    Could perhaps continue on with your Pico carrier type board concept but with jumpered connections to some of those Wago pluggable connectors. These jumpers could be cuttable PCB tracks between pads that allow expansion headers to be soldered in only if you need them. That carrier board gives basic GPIO connectivity to the Pico through the Wago connectors.

    Then if you want to add the likes of the  ADS1115 sampling board functionality you remove the jumpers and drop in a shield/proto board on top of the headers which then reroutes the Pico pins to the shield/proto board and then back to the Wago pluggable connectors, allowing you to add in in whatever additional feature you want.

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  • beacon_dave
    beacon_dave over 2 years ago in reply to scottiebabe

    Could perhaps continue on with your Pico carrier type board concept but with jumpered connections to some of those Wago pluggable connectors. These jumpers could be cuttable PCB tracks between pads that allow expansion headers to be soldered in only if you need them. That carrier board gives basic GPIO connectivity to the Pico through the Wago connectors.

    Then if you want to add the likes of the  ADS1115 sampling board functionality you remove the jumpers and drop in a shield/proto board on top of the headers which then reroutes the Pico pins to the shield/proto board and then back to the Wago pluggable connectors, allowing you to add in in whatever additional feature you want.

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  • scottiebabe
    scottiebabe over 2 years ago in reply to beacon_dave

    Feel free to start a new deluxe edition thread lol I think the labjack u3 looks much nicer than my widget 

    image

    I like that the connectors are broken out into groups of 4 so its supper obvious to see what pin is what. Flippy lever would be a bonus, though I do like using the screwhead as a test point with my multimeter.

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  • beacon_dave
    beacon_dave over 2 years ago in reply to scottiebabe

    Just need a resin printer and some silkscreen printing to get there. Slight smile

    Isn't it more a case of clear labelling that makes it super obvious to see what pin is what ?
    Although Miller's 'The Magical Number Seven, Plus or Minus Two' will come into play as the numbers increase so grouping 3 to 5 could help.

    I guess the ideal grouping will depend on use case, whether or not you tend to use a lot of IO or just a few at a time. Smaller pin count connectors tend to plug in more easily though.

    Looks like there are test points in the Wago connector. Not a screwhead, but the feature is there.

    image

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  • scottiebabe
    scottiebabe over 2 years ago in reply to beacon_dave

    Perhaps the 3d model doesn't include that test point passage 

    image

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