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Ask an Expert Forum Miller Boost Circuit Board Assembly NO. 200841
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Related

Miller Boost Circuit Board Assembly NO. 200841

lanuser
lanuser over 3 years ago

Hello everyone,

Let me tell you small story

While back I have purchased dead  "MIller Dynasty 200DX"

After some repairs I have found damage to Boost Board that has internal ground planes  burnedout.

I have realisedthat i would need board replacement, however, board is dicontiniued and replacement board will cost me 2000 dollars if I found one.

After fiew hundret emails  and phone calls to different suppliers without even one ansfer I have desided  recreate board from scrach and make my own.

Fiew month later after reverse engineering pcb to schematic  and later on from schematic to PCB i have finally received new boards.

I have solder necesseryparts and run test on new assembled board, however, I have forgot take a maguments from resistor R86

Could some one be so kind and provide value number between pin 2 & 3 on R86?

Here is some pictures from original board and final my creation:

 

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  • jw0752
    jw0752 over 3 years ago +4

    Hi Alex,

     

    Reverse engineering a board of this size and complexity is a monumental task. Congratulations on what you have accomplished. Sorry I don't have the information you are looking for but your work…

  • lanuser
    lanuser over 3 years ago in reply to jw0752 +2 suggested

    Josh,

    First of thank you for your reply.

    Is to easy to reverse engineering this board, however, it is time consuming a speacially when team of one working on entire project.

    I'm planing some changes for Rev…

  • alvideo
    alvideo 1 month ago in reply to guillermo +2
    guillermo said:
    I have doubts about how you can get there and impose a certain IGBT, not knowing the electrical parameters of the ORIGINAL.

    If You have understanding welding machines architecture and principles…

Parents
  • A3JBNE
    +1 A3JBNE 6 months ago

    The value of R86 as it says in the technical manual adjusts the limit for the line current, by default it is approximately 10 ohms. R86 makes a voltage divider with R99 adjusted from 0 to 7.5V approximately, it is compared with the current of the HD1 transducer of 6.25A per volt. For example if you want to limit it to 43 amp, you would have to adjust the voltage divider R86 and R99 to 7Volts.

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  • lanuser
    0 lanuser 4 months ago in reply to A3JBNE

    I do not know where you'll able to get your information, however, you are correct R86 designed for IGBT control on main power distribution board.

    The reason I request information because I do not  want for voltage overshoot at initial power on.  Main IGBT hard to come by now days.

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  • lanuser
    0 lanuser 4 months ago in reply to A3JBNE

    I do not know where you'll able to get your information, however, you are correct R86 designed for IGBT control on main power distribution board.

    The reason I request information because I do not  want for voltage overshoot at initial power on.  Main IGBT hard to come by now days.

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