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Pool boiling experiment

brunopserrao
brunopserrao over 3 years ago

Dear community,

My research group is developing a pool boiling experiment. It consists basically by a heater (a Stainless Steel wire in our case) placed in a working fluid and a power supply connected to it. In a pool boiling experiment, different bubble regimes are observed depending on the temperature difference between the heater and the working fluid. Our goal is to measure the voltage across the heater in order to calculate the heater resistance and use the temperature x resistance relation to get its temperature.

Our experimental setup consists of a 5000 Watts DC power supply (0-20V and 0-250A) connected to copper wires and then connected to a 316L Stainless Steel wire (this one stays in a water tank).

We have already run this experiment a few times, but we never got a reliable voltage measurement. Our calculated resistance for the heater in general decreases with increasing the power in the power supply, what is not true for two reasons: (1) we can observe the different regimes using a high speed-camera, and (2) increasing power means increasing the heater temperature that means increasing resistance according to the temperature x resistance relation.

In addition, our power supply display is not reliable, so we measure our system current using a clamp digital ammeter. Our voltage across the heater is measured by a 6 1/2 DMM. Can someone help me to understand what we are doing wrong?

Regards,

Bruno

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  • Jan Cumps
    Jan Cumps over 3 years ago +1
    The voltage over the heater is the voltage of your power supply - the voltage drop in your copper wires. The more current you send, the more voltage is dropped in the copper leads, and the less voltage…
  • shabaz
    shabaz over 3 years ago +1
    Also, the current measurement may become inaccurate over time* (this is a guess). It might be better to find an alternate way to measure current, e.g. measuring the voltage across the wires, and the voltage…
  • brunopserrao
    brunopserrao over 3 years ago in reply to Jan Cumps +1
    Jan, Thanks for your help. I will be in the lab tomorrow and I can take some pictures of our setup. Basically we have two 8 AWG stranded copper wires connected to the positive and negative sides of the…
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  • shabaz
    shabaz over 3 years ago

    Also, the current measurement may become inaccurate over time* (this is a guess). It might be better to find an alternate way to measure current, e.g. measuring the voltage across the wires, and the voltage across the heating element, if you know the resistance of the wires (and how that will change as they warm up).

    *I'm thinking of drift, since it's DC you're measuring with the clamp meter.

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  • brunopserrao
    brunopserrao over 3 years ago in reply to shabaz

    I tried to make a schematic that maybe can help you to understand better the two approaches I used so far

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  • shabaz
    shabaz over 3 years ago in reply to brunopserrao

    For the first diag below, it's unclear how accurate the clamp meter is for DC. It's going to have a large error (possibly - I'm just guessing). You could try measuring a known constant value for a while, see if it drifts. 

    image

    For the second diagram below, perhaps the resistance of the wires between the alligator clamp, and the heating element, is too large. Can you measure the voltage directly across the heating element?From the photo too, it looks like you're not directly connecting the multimeter wires on the copper block, but on a length of wire (looks like maybe 25-30cm of wire at a guess on each end, which is a total of maybe 0.5 milliohm).

    image

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  • brunopserrao
    brunopserrao over 3 years ago in reply to shabaz

    I can actually make the connections direct to the heating element for now (while using this open tank), but we need to be able to get those measurements through some copper wires in the future because we want to implement this under higher pressures. In summary, we will need to get the measurements using this setup in the future anyway, due to restrictions in our pressure vessel penetrations.

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  • dougw
    dougw over 3 years ago in reply to brunopserrao

    If you want to reduce the effect of the copper wire, use heavier gage wire.

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  • dougw
    dougw over 3 years ago in reply to brunopserrao

    If you want to reduce the effect of the copper wire, use heavier gage wire.

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