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Ask an Expert Forum Soldering iron station that suddenly does not heat anymore
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Soldering iron station that suddenly does not heat anymore

obones
obones 28 days ago

Hello,

I have a soldering "station" that has been working just fine for quite a while now and up until this morning. You can get a glimpse of it in this message:  Finally took the time to reorganize the workbench! 

But this afternoon, when I turn it on, the usual two left LEDs turn on, one for "there is power" and one for "heating up" but the iron tip and body do not get hot at all and the temperature bar does not light up to the set temperature.

What could be the reason? What should I look at in the hopes of repairing it?

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  • colporteur
    colporteur 28 days ago +3
    20 years! That will have some burnt skin on it. Time to Christmas shop for a new one.
  • obones
    obones 27 days ago +3
    Looking around for the handle pinout, I stumbled across a picture of of it brand new: The cord has a 5 pin DIN connector but I'm not sure which pin is which. And to open then handle, I should have…
  • battlecoder
    battlecoder 25 days ago in reply to obones +2
    I've used a couple of stations with T12 tips and they heat up fast so the are ready to go in seconds. They are also very efficient (or at least a lot more efficient than passive tips) when it comes to…
Parents
  • obones
    0 obones 27 days ago

    Looking around for the handle pinout, I stumbled across a picture of of it brand new: 

    image

    The cord has a 5 pin DIN connector but I'm not sure which pin is which.
    And to open then handle, I should have needed a "prong" screwdriver but luckily the screw heads were accessible and moved with simple flat pliers.
    But even if I could figure out the pinout, I don't think I even could replace the heating element, it looks like it's potted:

    image

    However, and that's the good news, taking it apart and putting it back together brought it back to life!
    It's now heating up again and not lying about it either.

    This gives me more time to better document myself on current technology, especially with respect to tips.

    So far, I believe my station and the three candidates that I presented below are using "passive" tips in that the temperature sensor is inside the body, not near the extremity of the tip.

    And it seems there are newer technologies named T12 and JBC, the latter being the most recent one, and so the recommended these days.

    As I've never used any of those new techs, what could I expect from upgrading in terms of usage feeling?

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  • obones
    0 obones 27 days ago

    Looking around for the handle pinout, I stumbled across a picture of of it brand new: 

    image

    The cord has a 5 pin DIN connector but I'm not sure which pin is which.
    And to open then handle, I should have needed a "prong" screwdriver but luckily the screw heads were accessible and moved with simple flat pliers.
    But even if I could figure out the pinout, I don't think I even could replace the heating element, it looks like it's potted:

    image

    However, and that's the good news, taking it apart and putting it back together brought it back to life!
    It's now heating up again and not lying about it either.

    This gives me more time to better document myself on current technology, especially with respect to tips.

    So far, I believe my station and the three candidates that I presented below are using "passive" tips in that the temperature sensor is inside the body, not near the extremity of the tip.

    And it seems there are newer technologies named T12 and JBC, the latter being the most recent one, and so the recommended these days.

    As I've never used any of those new techs, what could I expect from upgrading in terms of usage feeling?

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  • michaelkellett
    0 michaelkellett 27 days ago in reply to obones

    I bought one of these and it's pretty good (expensive but still cheaper than Weller!)

    https://www.amazon.co.uk/dp/B0F6D3PBPT

    For hot air I use one of these:

    https://www.amazon.co.uk/SAG-55-Handheld-Portable-550W-High-Power/dp/B0FKNFYZXV/ref=sr_1_2

    I didn't like that the power brick (for the SAG 55) doesn't have a main switch so I added an inline one on the mains cable.

    MK

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  • geralds
    0 geralds 27 days ago in reply to obones

    Hi,

    I bought this soldering station: YIHUA 853AAA

    https://www.amazon.de/dp/B0C4XXBKQM?ref_=ppx_hzsearch_conn_dt_b_fed_asin_title_1

    It works very well.

    And, if you want to build an enclosure with inserts, for this soldering tip you can buy an adapter too:

    https://www.amazon.de/ruthex-L%C3%B6tspitzen-Einschmelzhilfen-L%C3%B6tkolbenspitzen-Gewindeeins%C3%A4tze/dp/B0DP51DDF7?ref_=ast_bl_cpl_dp&th=1

    https://www.amazon.de/stores/page/3ACCBCAE-4D12-47C7-93DB-99763A8BC21B?ingress=2&lp_context_asin=B0DP51DDF7&visitId=4d6fbfc1-5d76-4b22-b57d-776261d5a878&store_ref=bl_ast_dp_brandlogo_sto&ref_=ast_bln

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  • SensoredHacker0
    0 SensoredHacker0 26 days ago in reply to obones

    The box is amazing!

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  • battlecoder
    0 battlecoder 25 days ago in reply to obones

    I've used a couple of stations with T12 tips and they heat up fast so the are ready to go in seconds. They are also very efficient (or at least a lot more efficient than passive tips) when it comes to supplying heat to beefier joints/components/leads.

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  • michaelkellett
    0 michaelkellett 25 days ago in reply to geralds

    It looks very nice (for the money).

    Have you tried soldering medium sized 0.8mm or 0.5mm pitch BGAs with it ? (up to 500 balls)

    MK

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  • obones
    0 obones 25 days ago in reply to geralds

    Woah, that's a whole lot other category here!
    Nice indeed, but definitely not in my skills and price range.

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  • Jan Cumps
    0 Jan Cumps 25 days ago in reply to geralds

    I have the little version of that YIHUA pre-heater:

    image image

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