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Power & Energy
Forum Best way to determine 18650 capacity, resistance and condition ?
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Related

Best way to determine 18650 capacity, resistance and condition ?

o.thornwall
o.thornwall over 4 years ago

I'd like to get idea on the best way or process to check the capacity, resistance and usable condition of used 18650 batteries ?

I plan on buying several hundreds of these batteries for an up coming project .

 

Thank you, Oscar.

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Top Replies

  • pctechnocrat
    pctechnocrat over 4 years ago +4
    I have done this for larger battery packs, but the same general method applies for measuring the internal resistance of the cell. Without buying special battery test hardware, you will need an electronic…
  • cookmesomekai
    cookmesomekai over 4 years ago +3
    Reliably determining the state of health of a lithium ion cell is pretty hard to do unless you have a reference cell. If time is not an issue and you have a source, a sink and a power meter available then…
  • jw0752
    jw0752 over 4 years ago in reply to o.thornwall +2
    The problem is defining exactly the point of total discharge, When I test them I fully charge them and then time how long it takes for them to discharge at a specified current to a lower voltage point…
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  • cookmesomekai
    cookmesomekai over 4 years ago

    Reliably determining the state of health of a lithium ion cell is pretty hard to do unless you have a reference cell. If time is not an issue and you have a source, a sink and a power meter available then you can cycle the cells as others have also suggested already. If you don't have this kind of equipment available then personally I think the cost required for testing in relation to the money you save by buying used cells is too high.

     

    If you have reference points of your cell then a possible way to make a determination of the state of health are impedance measurements at different / specific frequencies. Here is an example how this looks like:

     

    image

    Suitable instruments for this measurement: HIOKI BT4560 or HIOKI IM3590. (but certainly not suitable instruments to measure a hundred of used cells unless you have one of these instruments available for free)

     

    The same thing would apply for state of charge measurements - you won't need to measure the entire curve (basically you can ignore the large overlapping parts) but you need to have reference values of the exact cell type. Temperature has a big impact on the measurement, by the way.

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  • cookmesomekai
    cookmesomekai over 4 years ago

    Reliably determining the state of health of a lithium ion cell is pretty hard to do unless you have a reference cell. If time is not an issue and you have a source, a sink and a power meter available then you can cycle the cells as others have also suggested already. If you don't have this kind of equipment available then personally I think the cost required for testing in relation to the money you save by buying used cells is too high.

     

    If you have reference points of your cell then a possible way to make a determination of the state of health are impedance measurements at different / specific frequencies. Here is an example how this looks like:

     

    image

    Suitable instruments for this measurement: HIOKI BT4560 or HIOKI IM3590. (but certainly not suitable instruments to measure a hundred of used cells unless you have one of these instruments available for free)

     

    The same thing would apply for state of charge measurements - you won't need to measure the entire curve (basically you can ignore the large overlapping parts) but you need to have reference values of the exact cell type. Temperature has a big impact on the measurement, by the way.

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