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Power & Energy
Forum Recondition or reuse end-of-life SLA batteries from a UPS?
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Related

Recondition or reuse end-of-life SLA batteries from a UPS?

baldengineer
baldengineer over 2 years ago

12V Sealed Lead Acid Battery

I realize the irony of asking this question.

If a sealed lead acid (SLA) battery is at the end of its life, then it is done, right?

I have at least six 1500 VA uninterruptible power supply (UPS) units throughout my lab, studio, and house. Each UPS has two 12 volt batteries, so I have at least two batteries total. They're slowly starting to fail because the supervisor circuit has decided the batteries are at the end of their life. (Well, in fairness, they probably are!) Fortunately, drop-in replacements exist, so I can keep the UPS units running with a swap. $150 to replace all the batteries or $1200+ for new units. (Even with 2 hours of my inflated labor charge, that is a decent saving!)

Anyway.

While I'm sure they can no longer provide 10s of amps to a load, I expect they can work as a decent low-current battery backup option for one-off IoT stuff.

Is there anything I can do to recondition these batteries? Or do I just accept their current ESR and deal with it?

Or do I just take them to the recycling center and not even bother?

What would you do?

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Top Replies

  • beacon_dave
    beacon_dave over 2 years ago +3
    If you take the top panel off (it's probably glued down) you will likely see a row of rubber vent caps underneath. If they have dimples in them then the cells have probably vented and dried out. If the…
  • Gough Lui
    Gough Lui over 2 years ago +2
    My experience is that they are rarely salvageable for anything useful. If they've been sitting in a UPS, they would likely suffer either from being dried out and bubbled up internally where adding distilled…
  • baldengineer
    baldengineer over 2 years ago in reply to beacon_dave +1
    Oh yeah.Thanks for pointing this out! You might have helped me determine the next steps. It depends on how hard it is to get those lids off. I'm sure they're glued down pretty well. Maybe I'll take…
  • kmikemoo
    kmikemoo over 2 years ago in reply to Gough Lui

    I just went through this dance again with SLA bateries in emergency exit lights.  Shame on me for doubting what I should kinow to be true: A dead SLA is a dead SLA.  You aren't bringing it back.  I have only had 2 of 20 batteries that I was able to use after they were replaced.  That's not a good success rate.

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  • aspork42
    aspork42 over 2 years ago

    I’ve always wondered about using an old battery like this for a small remote monitoring station with a solar panel. Just running an arduino or something.

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  • baldengineer
    baldengineer over 2 years ago in reply to aspork42

    That's what I had in mind.

    I now understand that if the cells are dried out, they still won't be suitable for a low-current application.

    So, that's the magic qualifier, I think.

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  • OriginalCircuit
    OriginalCircuit over 2 years ago

    Hit them with a welder and bring them back to life, Project Farm did a recent video on this and showed surprisingly good results - I've done it on the past with small batteries but sounds like it should work very well for you: www.youtube.com/watch

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  • kmikemoo
    kmikemoo over 2 years ago in reply to OriginalCircuit

    OriginalCircuit I've seen the video.  I've also seen the results of starting batteries that have failed.  I'm going to promote spending $20 on an off-brand new battery.  My 6AH 12v Miady is still going strong after 2 years ($36).  I'm getting two 4.6AH 6v batteries for the exit lights for $16.  Paranoid?  Yes.  Thank you. Laughing

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