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Sensor Forum Using inductive proximity sensors to measure displacement.
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Using inductive proximity sensors to measure displacement.

Former Member
Former Member over 10 years ago

http://uk.farnell.com/multicomp/mcpip-t30l-001/sensor-m30-pnp-shielded-no/dp/2218049

 

I just bought these, later did I found out that inductive proximity sensors can detect metal in close proximity rather than the distance. I wanted to know if it's possible to by any simple modifications to this sensor that may result in measuring distance. I want to measure displacements of a steel shaft from 0~10mm and I am unable to find a cheap non-contact sensor for that purpose.

 

I had a read here: Position – Sensor Solutions | DigiKey TechZone


"Inductive sensors use a coil to generate a high frequency oscillating magnetic field to detect metallic objects. When a metal target enters the sensing field, eddy currents are induced in the target, which reduces the signal amplitude and triggers a change of state in the sensor output."

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  • michaelkellett
    michaelkellett over 10 years ago in reply to Former Member +1
    You need to specify or describe your system in much more detail for anyone to make a decent sensor recommendation: The first question is " why not measure the force directly" - unless you describe the…
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  • dougw
    0 dougw over 10 years ago

    You could try an analog Hall effect sensor - place a magnet so that as the steel moves it channels more magnetic flux though the sensor. If you sketch out the geometry of the shaft movement I can indicate where to place the sensor and magnet.

    You can also use a capacitance sensing technique - set up two electrode pads (capacitor plates) near the steel shaft such that as the shaft moves it gets closer to one or both pads - this will effectively reduce the "distance" between the plates an the capacitance between them will increase. This method has the drawback that anything else nearby may affect the reading.

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  • dougw
    0 dougw over 10 years ago

    You could try an analog Hall effect sensor - place a magnet so that as the steel moves it channels more magnetic flux though the sensor. If you sketch out the geometry of the shaft movement I can indicate where to place the sensor and magnet.

    You can also use a capacitance sensing technique - set up two electrode pads (capacitor plates) near the steel shaft such that as the shaft moves it gets closer to one or both pads - this will effectively reduce the "distance" between the plates an the capacitance between them will increase. This method has the drawback that anything else nearby may affect the reading.

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  • ishwagle
    0 ishwagle over 7 years ago in reply to dougw

    Hello I wanted to ask If I can measure the distance of a metallic indictor plate by the inductive sensor? Can the sensor be used where asphalt is used? I have checked few inductive sesnors which operate at more than 160 degrees centigrade. But what would be the affect of temperature fluctuation in the measurement?

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  • dougw
    0 dougw over 7 years ago in reply to ishwagle

    Buried inductive sensors are used at road intersections to detect vehicles in the turning lane. They would need to be built with wire that has high temperature insulation for your application. The signal level would be proportional to the size of the plate, its material, its shape and its distance. Think of a metal detector circuit...

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  • ishwagle
    0 ishwagle over 7 years ago in reply to dougw

    I need to measure the changing distance.So ideally i want the distance to be 0.50 mm but due to wear the distance increases.So the purpose is to measure the distance upto the metallic indiactor , if its 1 mm that measn i have to reduce the gap by 0.50 mm.The inductive sensor will sense the distance and actuate the hydraulic cylinder for adjusting the gap. But this mechanism is all in a screed of the paver whch is heated and also there are hot fumes from the asphalt. Is an inductive sensor here a right option?

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  • dougw
    0 dougw over 7 years ago in reply to ishwagle

    For a small distance like that, a capacitance sensor should work well.

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  • ishwagle
    0 ishwagle over 7 years ago in reply to dougw

    What would be the problems of using an inductive sensor in my application? Its just a part of investigation so I would like to know.

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  • dougw
    0 dougw over 7 years ago in reply to ishwagle

    Each technology has pros and cons depending on many factors, like materials and geometry. Induction probably involves more complex circuitry. Both are fairly straight forward in theory but both will be difficult to calibrate and both will be take some work to achieve accuracy with.

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  • ishwagle
    0 ishwagle over 7 years ago in reply to dougw

    Thanks for you response on inductive sensors. Can you also give me some information on laser displacement sensors ? If they could be used to measure the gap?

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