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Blog The Danger of Thermocouples from Dodgy Sources
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  • Author Author: shabaz
  • Date Created: 18 Aug 2022 9:27 PM Date Created
  • Views 11364 views
  • Likes 10 likes
  • Comments 5 comments
  • thermocouple
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The Danger of Thermocouples from Dodgy Sources

shabaz
shabaz
18 Aug 2022

Due to the current shortages of parts, and the escalating costs, I decided to skimp a little and buy a bunch of thermocouples from AliExpress, because I needed quite a few for testing a couple of projects.

Unfortunately, they will all need to be carefully disposed of.

I got an inkling something was wrong when I picked them up. Within seconds, my hand felt itchy. 

I took a microscope to the thermocouples, and saw this : ( 

image

There were loads of fibres! The blue thread thermocouple was from AliExpress. For comparison, the green thread thermocouple was from a normal distributor. The green one has its fibres impregnated with heat-resistant material, and has no fibre strands poking out.

I put the AliExpress one over a flame for 10 seconds or so, and some fibres were still visible, so I suspect they are glass, and not plastic. The photo below shows the after-flame result.

image

I washed hands, and in desperation applied a load of impact adhesive to my hand, let it dry, and then peeled it off. I don't have an itch any more. I'm not recommending this procedure since I am not a doctor, but I'd be interested to know what others would do in such a situation.

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  • shabaz
    shabaz over 2 years ago in reply to shabaz

    (To be clear, the fibre strands were easy to pull off the thermocouples with tweezers, not off the skin!). They were not observable on the skin under the microscope, but could be felt.

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  • shabaz
    shabaz over 2 years ago in reply to dougw

    Good ideas, I had five of them each 2m long so I felt it was a waste of Kapton tape and binned them. I got some alternative plastic ones next-day from Farnell, they are still not really what I want, but they were lower cost than I expected, and will do for now for testing. 

    image

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  • shabaz
    shabaz over 2 years ago in reply to Gough Lui

    I was just unfolding the thermocouples out of the packets and got the itches. The fibres were easy to pull off with tweezers under microscope, so I think they were embedding in skin. I too like the plastic ones, or the impregnated fibre ones. 

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  • dougw
    dougw over 2 years ago

    If you need to use them, maybe wrap them in Kapton tape and handle with care.

    Maybe remove the insulation and replace it with some other sheath.

    I have some plastic insulation tubing that would work for sections that don't get too hot.

    Even heatshrink sections that don't get too hot.

    Silicone coating?

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  • Gough Lui
    Gough Lui over 2 years ago

    That's interesting ... I have plenty of thermocouples with that style of sheathing, stray fibres included ... some via e14's house-bands on clearance as well ... it's never been a major issue as I don't run my hand along the sheathing but they usually didn't claim to withstand very high temperatures either.

    I still prefer more plastic-coated ones, but the temperature range is more restrictive ...

    - Gough

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