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Documents Off-Grid Remote Generator Starter -- Episode-639
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  • Author Author: tariq.ahmad
  • Date Created: 22 Jan 2024 3:30 PM Date Created
  • Last Updated Last Updated: 26 Jan 2024 3:04 PM
  • Views 2391 views
  • Likes 11 likes
  • Comments 11 comments

Off-Grid Remote Generator Starter -- Episode-639

Every once in a while, Kaleb’s generator needs a restart, which involves a trek outside. To minimize wading through the mud on rainy days, he decided to build a remote control that allows him to start and stop the generator, as well as display any relevant statistics. The project requires a microcontroller, relays, an LED display, and a handful of buttons and switches. Watch the Video:

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For the microcontroller, Kaleb opts for the Arduino Nano IoT 33, due to its Wi-Fi capabilities and ample IO. The four-digit displays, previously used in a clock project, are used to convey information. Driving the displays are MAX7221 LED controllers, known for their compatibility with Arduino and stackability. Kaleb also incorporates momentary switches for start and stop functions, along with a rocker switch to conserve power when the system is not in use. 

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The project involves two circuits – one for the house and another for the remote location near the generator. The house circuit includes buttons, LEDs, and a switch, while the remote circuit has relays to control the generator’s start and enable functions. Kaleb demonstrates the functioning of the system, which allows remote starting and stopping of the generator, displaying wattage generated, and other relevant information. 

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In the code overview, Kaleb explains the key elements, including button handlers, MQTT communication, and display toggling. The code, along with design files, will be available on GitHub for the element14 Community. The completed project works successfully, giving Kaleb a convenient and efficient way to control the generator remotely, saving him from unpleasant treks out to the generator in unfavorable weather conditions. 

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Downloads and Links:

  • Code and CAD Files: Episode 639 Resources  
  • Github Mirror:  https://github.com/KalebTheMaker/GeneratorRemote

Bill of Material:

Product Name Manufacturer Quantity Buy Kit
Arduino NANO IOT33 Wifi ABX00032 2 Buy Now
LED 7-SEG DISPLAY, COM CATHOD, GRN TDCG1060M 6 Buy Now
MAX7221ENG+ Display Dirver 8 digit MAX7221ENG+ 4 Buy Now
Rocker Switch SRJ22A3BBBNN 2 Buy Now
SWITCH, SPST-NO, 0.4A, 32VAC, ROUND, RED 59-112 4 Buy Now
 

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Top Comments

  • balajivan1995
    balajivan1995 over 1 year ago +1
    Nice article. Although some part of the code makes my eyes twitch. 1. if(gen_start) { Serial.println("Starting Generator"); digitalWrite(gen_start_pin, HIGH); digitalWrite(led_start, HIGH); } else if…
  • DAB
    DAB over 1 year ago

    Great episode.

    Nice simple solution to a real problem.

    As for the hole, a little plaster, some tape and some paint and all is well.

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  • beacon_dave
    beacon_dave over 1 year ago in reply to KalebTheMaker

    I was recently watching a behind the scenes video of a guy who is using an AV processor core just for the monitoring and diagnostics side of his ≈10acre residential light show (≈400trees and 8 houses lit up amongst other things, sort of thing). The actual show control is distributed across many Beaglebone SBCs acting as standalone light sequencers but sync'd over a wireless broadband type network infrastructure but he has also tied in stuff like using DTMF tones over radio which the core decodes, actions, then uses text-to-speech to respond back with a confirmation over the radio. The system monitors the status of all the show control nodes, the wireless network nodes and presents it locally and over Wi-Fi as well as pushing it out to a cloud-based monitoring system.

    I was thinking that that could be you at Bonesnapper Ridge in a few years time once you get everything online (Xmas lightshow optional, but you do have the trees !)

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  • KalebTheMaker
    KalebTheMaker over 1 year ago in reply to beacon_dave

    Zircon e30 I believe. But, a big part of the problem which you can see in the video, is that the walls in this goofy cabin are not drywall, but 3/4" masonite... I edited out the parts where I had to cut super deep into the wall, not good content. hah

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  • KalebTheMaker
    KalebTheMaker over 1 year ago in reply to beacon_dave

    Dave, we are on the same page here. This is something I have been thinking about since I started planning everything out. I have been thinking of it as a "low power non LCD dashboard". I am using Grafana and Influx to capture and display a lot of the data, but I don't want to have a monitor running all the time to display that data. That would be a simple solution, but I want to save power, and I like to build stuff. hah. So far I have been thinking of using 7 segment displays, bar graph segment LEDs, regular LEDs, and maybe an E-Ink display for more complex information. And a PIR motion sensor so it only lights up when I am near and looking at it. 

    Along with that, I will eventually build out an HTML dashboard that is published locally and remotely so I can have some read access to data when I am out on the property or away from home. 

    I've kept this on the back burner because I need some of my tools back to build it the way I would like. Laser for acrylic, or CNC router for a wood option. 

    I need to do a blog update, the shop is up and I am currently working on building my office inside. Tools can arrive once I have time and a couple of clear days!

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  • beacon_dave
    beacon_dave over 1 year ago

    Another nice addition to the project.

    At what point (if any) do you think you will end up with HMI panels that give a combined UI for Bonesnapper Ridge ? Or will you tend to rely on a mobile device for that with only the essential monitoring and control on discrete readouts ?

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  • beacon_dave
    beacon_dave over 1 year ago in reply to KalebTheMaker

    Well you will need space for the engine RPM and the fuel gage readout at some point...  Slight smile

    I've been watching contractors here turning a wall into 'Swiss cheese' trying to pull 70+ cables in through an older building. Hollow sounding walls have turned out to have a 5mm air gap and then concrete pillars or additional timber framing left by previous work behind them.

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  • beacon_dave
    beacon_dave over 1 year ago in reply to dougw

    Great until you forget which one of the two it is that works well Slight smile

    What make/model is it ?

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  • KalebTheMaker
    KalebTheMaker over 1 year ago in reply to balajivan1995

    Thanks! Ill try that out.

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  • KalebTheMaker
    KalebTheMaker over 1 year ago in reply to dougw

    Hi Doug, I *thought* I had a stud finder that I thought worked well, until it didn't! Oh well, I am going to fix that mess with a larger wooden plate I will make once I get the CNC router up. 

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  • balajivan1995
    balajivan1995 over 1 year ago

    Nice article. Although some part of the code makes my eyes twitch.

    1.

    if(gen_start) {
    Serial.println("Starting Generator");
    digitalWrite(gen_start_pin, HIGH);
    digitalWrite(led_start, HIGH);
    } else if (!gen_start) {
    digitalWrite(led_start, LOW);
    digitalWrite(gen_start_pin, LOW);
    }

    2.
    if (soc_state == LOW) {
    soc_state = HIGH;
    clearSSD(2);
    float soc = calculateSoC(soc_voltage_value);
    ssdPrintFloat(2, soc);
    } else {
    soc_state = LOW;
    clearSSD(2);
    ssdPrintFloat(2, soc_voltage_value);
    }

    these statements can be easily reduced into few lines..

    1.

    digitalWrite(gen_start_pin, gen_start);
    digitalWrite(led_start, gen_start);

    2.

    soc_state=!soc_state;
    clearSSD(2);
    float soc = soc_state?calculateSoC(soc_voltage_value):soc_voltage_value;
    ssdPrintFloat(2, soc);

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