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Blog Automatic Dough Shaper - Blog #1
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  • Author Author: a_davis_22
  • Date Created: 21 Jan 2018 5:27 AM Date Created
  • Views 1279 views
  • Likes 10 likes
  • Comments 12 comments
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Automatic Dough Shaper - Blog #1

a_davis_22
a_davis_22
21 Jan 2018

Wow, I'm so excited to be doing this challenge! But I'm also really nervous. There are a lot of more experienced engineers and this will be the most complicated project I've done on my own. But what better project to do than a fun and not quite impossible challenge? Well, here I go - to the finish line!

 

Project Overview:

 

As stated in the synopsis, I'm basically making a cnc cookie machine. Dough goes in, cookies come out. It easily extends to other baked goods as well, like homemade crackers and pie crust, but the first goal is to get some creative cookies perfectly cooked!

 

The machine consists of 3 main parts. A dough sheeter, the xy plotter and a toaster oven. The dough is flattened to the correct thickness, cut into the perfect shape, and then put into the preheated toaster oven, cooked, and removed - all while I take care of other, non-automated household chores (but more likely just stand there and watch it in fascination).

 

image

 

 

The Raspberry Pi will control the following elements:

  • Display what is being cut
  • Get and interpret gcode from a pre-selected shape
  • Move the platform and cutting head to coordinate as an xy plotter
  • Move the roller up/down/hold position
  • Temperature control on oven
  • Options for delay times, preheating, cooking time, pausing, allowing user to clear excess dough from pan before cooking, etc.

 

The touch screen will be the user interface to select:

  • the dough height
  • the image to be cut
  • the preheat setting
  • the cooking time
  • starting/pausing/stopping the process, and
  • allowing the user to save settings

 

The kit is scheduled to arrive Monday for me and I'm really grateful for this opportunity. I hope you all enjoy this journey with me!

What kind of cookie do you want?

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Top Comments

  • e14phil
    e14phil over 7 years ago +4
    Hi AnnaLisa This was one of my favorite proposed challenges of all time, I really look forward to seeing how you make this happen. Don't worry about people knowing more or less than you, this community…
  • three-phase
    three-phase over 7 years ago +3
    Quite an ambitious project, good luck with it! Kind regards
  • beacon_dave
    beacon_dave over 7 years ago +2
    This looks like a great project. An alternative approach might be something along the lines of the pancake printers which use an additive rather than a subtractive approach. Pancake CNC machine on Instructables…
  • beacon_dave
    beacon_dave over 7 years ago

    This 3D printed pattern roller may be of interest as an add-on option for the dough sheeter

    https://learn.adafruit.com/circuit-cookie-roller

     

    Looks like it does a pretty good job of embossing the dough.

     

    Video of it here:

    https://www.youtube.com/watch?v=hKZPGnjtBu4

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  • genebren
    genebren over 7 years ago in reply to beacon_dave

    Opps, missed that.  I guess I should have shifted from speed reading to normal reading. image

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  • beacon_dave
    beacon_dave over 7 years ago in reply to genebren

    I think that particular aspect was already mentioned above image

    "Options for delay times, preheating, cooking time, pausing, allowing user to clear excess dough from pan before cooking, etc."

     

    This was one of the reasons why I was thinking an additive approach may be an alternative way to do it as (hopefully) there would be no excess to remove between printing and cooking. However I'm not sure how well cookie dough would merge together once extruded and heated ?

     

    Another option based on extrusion would be perhaps to have a second nozzle that could decorate the cookies on the way back out of the oven stage after they have cooled sufficiently (monitored by the R-Pi).

     

    Would be great to have something like this in schools where children are able to design their own cookies in class and see them being manufactured in time for class break. Later on they could revisit the machine and programming from a STEM perspective.

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  • genebren
    genebren over 7 years ago

    AnnaLisa,

    Very interesting and challenging project.  In addition to cutting the dough wouldn't you need a method to remove the extra dough (out side of the lines)?  A lot of the time these dough would be re-balled and rolled out for more cookies.  This could be yet another innovation aspect of your design.

    Good luck.  It will be interesting to watch your project progress.  Happy Baking!

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  • a_davis_22
    a_davis_22 over 7 years ago in reply to e14phil

    Thanks, that's comforting!

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