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Vertical Farming
Forum Mechanical Design Assistance???
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Related

Mechanical Design Assistance???

RWReynolds
RWReynolds over 10 years ago

Hey everyone,

 

I'm not a mechanical engineer by any stretch on anyone's imagination. I have one mechanical design issue that I'm not sure how to approach. I kind of know the theory, but I have no idea how to approach it practically.

 

Here's the problem...

 

I have a load, my cultivator unit, that will be about 3' - 4' tall, maybe 12" to 18" in diameter and weigh between 20 and 40 lbs. The whole thing will be mounted on a lazy susan style turntable. The plan is to have a gear or pulley at the bottom that will be used with a hight torque stepper motor, and chain or belt, to rotate the cultivator. I'm using a stepper motor because they are pretty efficient and can be controlled very easily at very slow speeds. I want the rotation speed to be maybe 3 to 4 revolutions per day. A stepper would work well for this I think.

 

I have no idea how to properly size the motor. I see them speced at anywhere from 10s of oz-in to 1000s of oz-inches of torque. I get the concept of torque being rotational force. And that required torque has to do with acceleration time up to the desired RPM. But I have no idea how to relate this to my requirements.

 

I'm a 'puter software with some dangerous electronics knowledge guy! HELP!!! And feel free to tell me this just a stupid idea and I should be using a washing machine motor or something if that's the case.

 

For reference, here's a drawing of the rig. Note the drive at the bottom right. Please excuse the misspelled labeling. I haven't gotten around to correcting it yet. lol...

 

image

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Top Replies

  • mcb1
    mcb1 over 10 years ago in reply to RWReynolds +2
    RWReynolds It looks like your design is coming together. Two comments. The stepper I linked to, Terry made this comment. This means your pulse number might be lower. (half) With the geared output you already…
  • Former Member
    Former Member over 9 years ago in reply to jw0752 +2
    Well, I received my 390mm dia lazy-susan a while back (image attached) but it'll sit in a corner some more yet. Reading lots that I hadn't been aware of e.g "inertia-matching" it seems direct-coupling…
  • clem57
    clem57 over 10 years ago +1
    Same here RWReynolds , but try this calculator for gear reduction to decrease speed Mechanical Gear Reduction Calculator C Edit: How about placing LED's around and turning on/off the set you want? Just…
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  • clem57
    clem57 over 10 years ago

    Same here RWReynolds, but try this calculator for gear reduction to decrease speed Mechanical Gear Reduction Calculator

    C

    Edit: How about placing LED's around and turning on/off the set you want? Just thinking outside the box.

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  • clem57
    clem57 over 10 years ago

    Same here RWReynolds, but try this calculator for gear reduction to decrease speed Mechanical Gear Reduction Calculator

    C

    Edit: How about placing LED's around and turning on/off the set you want? Just thinking outside the box.

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  • RWReynolds
    RWReynolds over 10 years ago in reply to clem57

    Thanks for the info Clem...

     

    Yeah, that's kind of why I'm looking at stepper motors. They are pretty efficient and some of them have resolutions of less than a degree. I could control the rotation speed completely and dynamically. I'm just not sure which one will handle the load. And placing LED bars around the cultivator unit would be cost prohibitive. A motor is about $30. The LED bar is $150. image

     

    I did, however, decide on a planting container this evening. These are pretty cool and now I can estimate the total weight more accurately. Check it out.

    image

     

    Cheers,

    Rick

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