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Documents Ben's Home-Brew Solder Reflow Oven 2.0 Episode -- Episode 116
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  • Author Author: pchan
  • Date Created: 17 Jan 2014 3:24 PM Date Created
  • Last Updated Last Updated: 10 Jan 2014 8:24 AM
  • Views 6972 views
  • Likes 4 likes
  • Comments 39 comments
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Ben's Home-Brew Solder Reflow Oven 2.0 Episode -- Episode 116

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Ben's fed-up with the difficulty of soldering surface-mount components by hand and builds a new reflow oven to keep in his shop. He transforms an inexpensive toaster over into a vital tool for electronics engineers and tinkerers. In this updated oven, he uses two thermal couples to ensure even heat distribution and effective reflow.
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Top Comments

  • colecago
    colecago over 12 years ago in reply to mazzmn +1
    I'm not sure, but I bet most IC sensors wouldn't work well inside an oven, too hot. As for the Thermocouple, you don't need the translation IC, you could just use an Op-amp and math if you know the specs…
  • Sabrina
    Sabrina over 12 years ago in reply to e14 Contributor +1
    Hi- You can see the details available for this show on Ben's blog- Episode 116 Project Files
  • bigdog1
    bigdog1 over 11 years ago in reply to clem57 +1
    thank you.
  • colecago
    colecago over 12 years ago in reply to sb72104

    Its basically an Arduino Uno, you could just use an Uno.  You can get an idea of how things were wired by looking at the code, it has callouts for all the pins.  Sorry, there is no schematic currently unless Ben has done one since.

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  • sb72104
    sb72104 over 12 years ago in reply to Sabrina

    hey in this file all I see is the code to run it.  I would like to see the avr board schematics "or where to get it" that he uses.  this is my first mod and would like to make sure I get everything right.  thank you

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  • Sabrina
    Sabrina over 12 years ago in reply to e14 Contributor

    Hi- You can see the details available for this show on Ben's blog-

    Episode 116 Project Files

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  • e14 Contributor
    e14 Contributor over 12 years ago

    Where can I find the list of used components and the schematics?

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  • colecago
    colecago over 12 years ago in reply to mazzmn

    I'm not sure, but I bet most IC sensors wouldn't work well inside an oven, too hot.

     

    As for the Thermocouple, you don't need the translation IC, you could just use an Op-amp and math if you know the specs of your thermocouple.

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  • mazzmn
    mazzmn over 12 years ago

    Thanks for this tutorial, this is on my list of future projects to build

    For the Thermocouple vs Thermistor discussion aren't there other options that could have been used to test the temp? An IC sensor for example, seems like it would be less expensive, thanks

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  • colecago
    colecago over 12 years ago in reply to benheck

    For anyone building at home and modifying the profiles

     

    int profiles = 0;

     

     

    int profile[4][6] = {

      {

        75,140,45,125,205,20                                    }

      ,

      {

        75,140,45,125,205,20                                    }

      ,

      {

        75,140,45,125,205,20                                    }

      ,

      {

        75,140,45,125,205,20                                    }

    };

     

     

    String profileNames[4] = {

      "Ol' Fashioned Pb", "New Fangled RoHS", "Profile 3       ", "Profile 4       "

    };

     

    the format of the profiles is {Ramp 1 0-255, 1st target temp, hold seconds at 1st target, Ramp 2, 2nd target temp, hold seconds at 2nd target} 

    Ramp rate is kind of a misnomer, its just the analog write value but because our relay is a zero cross and we aren't accounting for the cross, it doesn't exactly work as good as a PWM value would.

     

    The ROHS profile definitely needs changing, probably a 220 target.  Your results may vary but you will definitely have to tweak for your own oven and possibly it could change depending on your board as well.

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  • DAB
    DAB over 12 years ago

    Great tutorial on building an inexpensive reflow oven.

    I also liked your little debug exercise.

     

    DAB

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  • benheck
    benheck over 12 years ago

    http://www.element14.com/community/community/experts/benheck/blog/2014/01/17/episode-116-project-files

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